Thermal Spray Market Size, Share, and Outlook, 2025 Report- By Product (Coatings, Materials), By Coating Material (Powders, Wires/Rods, Others), By Thermal Spray Equipment (Thermal Spray Coating System, Dust Collection Equipment, Spray Gun and Nozzle, Fee

Thermal Spray Market Outlook

Thermal Spray Market Size is forecast to reach $19.5 Billion in 2032 from $13 Billion in 2025, at an optimistic growth rate of 5.9% from 2025 to 2032.. The Thermal Spray market is a thriving business that is poised to keep growing and presents potential growth opportunities for companies across the industry value chain.

The comprehensive market research report presents 12-year historic and forecast data on Thermal Spray segments across 22 countries from 2021 to 2032. Key segments in the report include By Product (Coatings, Materials), By Coating Material (Powders, Wires/Rods, Others), By Thermal Spray Equipment (Thermal Spray Coating System, Dust Collection Equipment, Spray Gun and Nozzle, Feeder Equipment, Spare Parts, Noise-reducing Enclosures, Others), By Coatings and Finishes (Combustion, Electric Energy), By End-User (Aerospace, Industrial Gas Turbines, Automotive, Electronics, Oil and Gas, Medical Devices, Energy and Power, Steel Making, Textile, Printing and Paper). Over 70 tables and charts showcase findings from our latest survey report on Thermal Spray markets.

Thermal Spray Market Insights, 2025

The thermal spray market is expanding due to the rising demand for high-performance coatings in the aerospace, automotive, and energy industries. Thermal spray coatings enhance wear resistance, corrosion protection, and thermal insulation, making them essential for turbine blades, aircraft components, and industrial machinery. The increasing adoption of advanced thermal spray processes, such as plasma and high-velocity oxy-fuel (HVOF) spraying, is further boosting market demand. Additionally, the shift toward lightweight materials and sustainable coating technologies is driving innovation in thermal spray applications.

Five Trends that will define global Thermal Spray market in 2025 and Beyond

A closer look at the multi-million global market for Thermal Spray identifies rapidly shifting consumer preferences across categories. By focusing on growth and resilience, leading Thermal Spray companies are prioritizing their investments across categories, markets, and geographies. The report analyses the most important market trends shaping the new landscape to support better decisions for the long and short-term future.

What are the biggest opportunities for growth in the Thermal Spray industry?

The Thermal Spray sector demonstrated remarkable resilience over the past year across developed and developing economies. Further, the market presents significant opportunities to leverage the existing momentum towards actions by 2030. On the other hand, recent macroeconomic developments including rising inflation and supply chain disruptions are putting pressure on companies. The chapter assists users to identify growth avenues and address business challenges to make informed commercial decisions with unique insights, data forecasts, and in-depth market analyses.

Thermal Spray Market Segment Insights

The Thermal Spray industry presents strong offers across categories. The analytical report offers forecasts of Thermal Spray industry performance across segments and countries. Key segments in the industry include- By Product (Coatings, Materials), By Coating Material (Powders, Wires/Rods, Others), By Thermal Spray Equipment (Thermal Spray Coating System, Dust Collection Equipment, Spray Gun and Nozzle, Feeder Equipment, Spare Parts, Noise-reducing Enclosures, Others), By Coatings and Finishes (Combustion, Electric Energy), By End-User (Aerospace, Industrial Gas Turbines, Automotive, Electronics, Oil and Gas, Medical Devices, Energy and Power, Steel Making, Textile, Printing and Paper). The largest types, applications, and sales channels, fastest growing segments, and the key factors driving each of the categories are included in the report.

Forecasts of each segment across five regions are provided from 2021 through 2032 for Asia Pacific, North America, Europe, South America, Middle East, and African regions. In addition, Thermal Spray market size outlook is provided for 22 countries across these regions.

Market Value Chain

The chapter identifies potential companies and their operations across the global Thermal Spray industry ecosystem. It assists decision-makers in evaluating global Thermal Spray market fundamentals, market dynamics, and disruptive trends across the value chain segments.

Scenario Analysis and Forecasts

Strategic decision-making in the Thermal Spray industry is multi-faceted with the increased need for planning across scenarios. The report provides forecasts across three case scenarios- low growth, reference case, and high growth cases.

Asia Pacific Thermal Spray Market Analysis- A Promising Growth Arena for Business Expansion

As companies increasingly expand across promising Asia Pacific markets with a combined population of over 4.5 billion, the medium-to-long-term future remains robust. The presence of the fastest-growing economies such as China, India, Thailand, Indonesia, and Vietnam coupled with strengthening middle-class populations and rising disposable incomes drive the market. In particular, China and India are witnessing rapid shifts in consumer purchasing behavior. China is recovering steadily with optimistic forecasts for 2025. Further, Japanese and South Korean markets remain stable with most companies focusing on new product launches and diversification of sales channels.

The State of Europe Thermal Spray Industry 2025- Focus on Accelerating Competitiveness

As companies opt for an integrated agenda for competitiveness, the year 2025 presents optimistic scenarios for companies across the ecosystem. With signs of economic recovery across markets, companies are increasing their investments. Europe is one of the largest markets for Thermal Spray with demand from both Western Europe and Eastern European regions increasing over the medium to long-term future. Increasing omnichannel shopping amidst robust consumer demand for value purchases shapes the market outlook. The report analyses the key Thermal Spray market drivers and opportunities across Germany, France, the United Kingdom, Spain, Italy, Russia, and other Europe.

The US Thermal Spray market Insights- Executives are most excited about opportunities for the US Thermal Spray industry.

Easing inflation coupled with strengthening consumer sentiment is encouraging aggressive actions from the US Thermal Spray companies. Market players consistently focusing on innovation and pursuing new ways to create value are set to excel in 2025. In addition, the Canadian and Mexican markets offer lucrative growth pockets for manufacturers and vendors. Focus on private-brand offerings and promotions, diversified sales channels, expansion into niche segments, adoption of advanced technologies, and sustainability are widely observed across the North American Thermal Spray market.

Latin American Thermal Spray market outlook rebounds in line with economic growth.

Underlying demand remains higher among urban consumers with an optimistic economic outlook across Brazil, Argentina, Chile, and other South and Central American countries. Increased consumer spending has been reported since H2-2024 and the prospects remain strong for 2025. Aggressive ecosystem moves to create new sources of income are widely observed across markets in the region. Marketing activities focused on customer insights, operations, and support functions are quickly gaining business growth in the region.

Middle East and Africa Thermal Spray Markets- New Opportunities for Companies Harnessing Diversity

Rapid growth in burgeoning urban locations coupled with a young and fast-growing population base is attracting new investments in the Middle East and African Thermal Spray markets. Designing expansion and marketing strategies to cater to the local consumer base supports the market prospects. In addition to Nigeria, Algeria, South Africa, and other markets, steady growth markets in Ethiopia, Rwanda, Ghana, Tanzania, the Democratic Republic of Congo, and others present significant prospects for companies. On the other hand, Middle Eastern Thermal Spray markets including the UAE, Saudi Arabia, Qatar, and Oman continue to offer lucrative pockets of growth.

Competitive Landscape- How Thermal Spray companies outcompete in 2025?

The ability to respond quickly to evolving consumer preferences and adapt businesses to niche consumer segments remains a key growth factor. The report identifies the leading companies in the industry and provides their revenue for 2024. The market shares of each company are also included in the report. Further, business profiles, SWOT analysis, and financial analysis of each company are provided in detail. Key companies analyzed in the report include Avrios, Fleetx.io, Geotab, GreenRoad Technologies, Inseego Corporation, Lytx, Masternaut Limited, Microlise, MiX Telematics, Octo Telematics, Omnitracs, Otonomo Technologies, Platform Science, PTC Inc, Samsara, Spireon, Teletrac Navman, Verizon Connect, Volkswagen Commercial Vehicles, Vontier, Zonar Systems.

Reasons to Buy the report

• Make informed decisions through long and short-term forecasts across 22 countries and segments.
• Evaluate market fundamentals, dynamics, and disrupting trends set to shape 2025 and beyond.
• Gain a clear understanding of the competitive landscape, with product portfolio and growth strategies.
• Get an integrated understanding of the entire market ecosystem and companies.
• Stay ahead of the competition through plans for growth in a changing environment for your geographic expansion.
• Assess the impact of advanced technologies and identify growth opportunities based on actionable data and insights.
• Get free Excel spreadsheet and PPT versions along with the report PDF.