North America Wind Turbine Forging Market Forecast to 2028 – COVID-19 Impact and Regional Analysis – by Type (Seamless Rolled Ring and Open Die Forging) and Component (Flanges, Blades, Bearings, Gears, Shafts, and Others)

North America Wind Turbine Forging Market Forecast to 2028 – COVID-19 Impact and Regional Analysis – by Type (Seamless Rolled Ring and Open Die Forging) and Component (Flanges, Blades, Bearings, Gears, Shafts, and Others)

The North America wind turbine forging market is expected to grow from US$ 1,363.20 million in 2022 to US$ 1,757.62 million by 2028. It is estimated to grow at a CAGR of 4.3% from 2022 to 2028.

Rising Demand for High-Performance Wind Turbine Parts is Driving North America Wind Turbine Forging

Market

Wind turbines need high-performance turbine components to operate in remote locations, extreme operating conditions, and harsh environments. The technical requirements of the wind power generation industry are encouraging turbine component manufacturers to provide forged parts for performance optimization. A few of the most commonly demanded forged parts for wind power turbines include main turbine shafts pitch, yaw drives, hub bearings, tower flanges, gear boxes, gear blanks, ring gears, bull gears, and output gears. The rising demand for such products has forced companies to partner and collaborate with metallurgists and forging experts to discover new methods for designing metal forged parts that reduce long-term costs and improve lead times. Metal forged part manufacturers maintain an extensive inventory of ferrous and non-ferrous materials that comply with wind power-specific grades and meet OEM specifications. This ready inventory helps the forged part suppliers to eliminate the delays associated with order processing, allowing for shorter lead times. Wind turbine parts such as the rotor hub, gearbox, frame, and tower are made of steel; however, many smaller turbines have started using aluminum alloys for these components to make turbines lighter and more efficient. High toughness values are a key requirement for offshore applications, as they are easier to fabricate. Forging helps in high precision metal manufacturing, and the obtained final material consists of correct dimensions and a good surface finish. This leads to increased cost-effectiveness. Further, forging also ensures the superior strength of forged metal parts. Components that are strong, highly ductile, and reliable are being widely used in wind turbines to maintain their performance in a wider temperature range. Thus, the growing need for high-performance forged wind turbine parts and components is driving the growth of the North America wind turbine forging market .

North America Wind Turbine Forging Market Overview

The growing demand for wind energy has led to increased installations of wind turbines across North America, especially in the US. In February 2022, Apex Clean Energy Holdings planned a 75.6 MW onshore wind power project in Virginia (US), which is currently in permitting stage. The country is witnessing a surge in wind energy projects, which is anticipated to supply enough clean energy to power households and offset the annual carbon dioxide (CO2) emissions. The project cost is estimated at US$ 130.7 million, and the wind power project consists of 14 turbines. Such factors are anticipated to provide significant growth opportunities to the players operating in the North America wind turbine forging market. US-based Forged Products, Inc. offers hydraulic presses and manipulators to handle heavy-weight forgings and delivers open die forgings from 500 lbs. to 60,000 lbs. with the highest quality. The company forges materials such as carbon and alloy steel and most stainless steel grades. The rising demand for metal forged bearings, pitch, yaw, and main hub forged rings that ensure optimal core performance for a wide range of gear applications, coupling high-torque and high-speed transmission, is further propelling the growth of the North American wind turbine forging market.

North America Wind Turbine Forging Market Revenue and Forecast to 2028 (US$ Million)

North America Wind Turbine Forging Market Segmentation

The North America wind turbine forging market is segmented into type, component, and country.

Based on type, the North America wind turbine forging market is bifurcated into seamless rolled ring and open die forging. The open die forging segment registered the largest market share in 2022.

Based on component, the North America wind turbine forging market is segmented into flanges, blades, bearings, gears, shafts, and others. The flanges segment held the largest market share in 2022.

Based on country, the North America wind turbine forging market is segmented into the US, Canada, and Mexico. The US dominated the market share in 2022.

Bharat Forge Ltd, Bruck GmbH, Frisa Industrias SA de CV, Gerdau Summit Aços Fundidos e Forjados SA, Scot Forge Co, Specialty Ring Products Inc, and ULMA Forja S Coop are the leading companies operating in the North America wind turbine forging market.

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