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Thermal Barrier Coatings Market Forecasts to 2028 – Global Analysis By Type (Gradient Structure, Multilayer Structure), Product (Carbide, Abradable), Application, and By Geography

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from $4,150 200 Pages Stratistics Market Research Consulting June, 2022 SMR17272985
Best Price Guarantee
Price from $4,150
Length 200 Pages
Publisher Stratistics Market Research Consulting
Published Date June, 2022
SKU SMR17272985

Thermal Barrier Coatings Market Forecasts to 2028 – Global Analysis By Type (Gradient Structure, Multilayer Structure), Product (Carbide, Abradable), Application, and By Geography

According to Stratistics MRC, the Global Thermal Barrier Coatings Market is accounted for $16.23 billion in 2021 and is expected to reach $25.73 billion by 2028 growing at a CAGR of 6.8% during the forecast period. Thermal barrier coatings are advanced materials that are applied to metallic surfaces which are operated at high temperatures, and this is used as a form of exhaust heat management for thermal conductivity. Thermal barrier coatings are manufactured using epoxy resins, polymers, aluminates, and zirconia.

Market Dynamics:

Driver:

Rising demand for advanced heat-resistant coating

Increasing demand from automotive and automobile production because of the rapidly developing demand from emerging economies is furthermore highly impacting the expansion of the thermal barrier coatings. The rising significance of air cargo delivery alongside the increasing number of air passengers is likely to flourish the demand of the thermal barrier coatings market owing to these reasons and is furthermore projected to develop significantly during the forecast period. In addition, the rising worldwide demand for power, mostly within the emerging economies, and therefore the increasing technological innovation also is likely to drive the thermal barrier coatings market.

Restraint:

Fluctuations in the price of volatile raw materials

Manufacturing of thermal barrier coatings includes rare earth metal oxides, such as niobium oxide, zirconia, ceria, etc. whose prices differ subject to their availability. The fluctuations in volatile raw material prices act as an obstruction to the growth of the thermal barrier coating market.

Opportunity:

Increasing need for controlled combustion temperatures

There is an increasing demand amongst original equipment manufacturers and aftermarket manufacturers for consistent development and production of rotating and moving parts of engine components, which have high thermal control properties and can support extreme temperatures inside the motor. This is basically because of the concern of high wear and tear of these spare parts and their inefficiency to hold extreme temperatures. The thermal barrier coating insulation layer reduces the deposition of parasitic mass in these parts and expands the part durability by decreasing oxidation and thermal fatigue.

Threat:

Degradation and other problems

Yttria-stabilized zirconia (YSZ) used in the thermal barrier coatings has difficulties like limited operation temperature, in spite of being the present industry standard. The necessity for the new deposition process comes from the very fact that the prevailing low-cost deposition processes, like atmospheric plasma spray (APS), generally exhibit lower strain tolerance. In the gas turbine operating environment and conditions, thermal barrier coatings degrade and eventually break down. The challenges in gas turbines are due to the corrosion, and the thermal mismatch between the ceramic and the metallic layers.

The ceramic (top coat) segment is expected to be the largest during the forecast period

The ceramic (top coat) segment is estimated to have a lucrative growth owing to its great thermal strength and multi-layer safety of high-temperature ceramic coatings. This kind of coating insulates the substrate material and lowers the temperature of the substrate as well. The increasing demand for ceramic coatings in the automotive and aerospace industries, primarily applied in the exhaust systems of automobiles, is likely to drive the segment.

The aerospace & aviation segment is expected to have the highest CAGR during the forecast period

The aerospace & aviation segment is anticipated to witness the fastest CAGR growth during the forecast period due to the rising aircraft fleet and the increasing aerospace expenditure expanding the production of aircraft across the world, creating immense demand for thermal barrier coatings for the protection of engines and turbines. Furthermore, many countries are investing hugely in their particular defense sectors, with the motive of maintaining the peace and security of their country.

Region with highest share:

North America is projected to hold the largest market share during the forecast period due to the significant demand from the varied end-user industries and growing product demand from various applications. The rising disposable incomes, availability of highly skilled labor, and strong economy of countries in the region are the key reasons for a rise in air traffic in North America.

Region with highest CAGR:

Asia Pacific is projected to have the highest CAGR over the forecast period owing to increasing demand for global power and cleaner solutions and the development of industrial and automotive sectors in the region. Countries in the region are likely to contribute significantly to the growth of the market owing to the expanding number of power generation projects and demand for vapor deposition technology.

Key players in the market

Some of the key players profiled in the Thermal Barrier Coatings Market include Metallisation Ltd., TWI Ltd., Thermion, ASB Industries Inc., Praxair Surface Technologies, MesoCoat Inc., Flame Spray Coating Co., Cincinnati Thermal Spray, Inc., A&A Company, and Precision Coating, Inc.

Key Developments:

In Jan 2021, ASB Industries and Hannecard announced that both companies joined forces to operate under the name Hannecard Roller Coatings, Inc. ASB industries will be able to benefit from Hannecard’s worldwide expertise and R&D and at the same time, Hannecard will expand ASB's recognized technology throughout Europe, Asia, and Africa.

In Nov 2019, Praxair Surface Technologies expanded by opening their second facility in Singapore for their PG Technologies business. The facility contains the latest Electron Beam Physical Vapor Deposition (EBPVD) coater as well as other coating processes of PG Technologies.

Types Covered:
• Multilayer Structure
• Gradient Structure
• Double Layer Structure

Products Covered:
• Ceramic (Top Coat)
• Carbide
• Metal Glass Composites
• Alloy
• Intermetallics
• Abradable
• Metal (Bond Coat)

Technologies Covered:
• Flame Spray
• Electrostatic Spray Assisted Vapour Deposition
• Chemical Vapor Deposition
• Electron-Beam Physical Vapor Deposition
• High-Velocity Oxy-Fuel
• Air Plasma/Plasma Spray Direct Vapour Deposition

Combinations Covered:
• Mullite-based
• Ceramic Yttria-Stabilized Zirconia (YSZ)
• Aluminum Oxide (Al2O3)
• MCrAiY

Applications Covered:
• Wear Resistance
• Storage Containers
• Engines and Auto Components
• Generator
• Fretting & Galling Prevention
• Erosion Prevention
• Bone Adhesion
• Stationary Power Plants
• Gas Turbine Engine

End Users Covered:
• Automotive
• Railways
• Power and Energy
• Oil and Gas
• Marine
• Industrial
• Aerospace & Aviation

Regions Covered:
• North America
US
Canada
Mexico
• Europe
Germany
UK
Italy
France
Spain
Rest of Europe
• Asia Pacific
Japan
China
India
Australia
New Zealand
South Korea
Rest of Asia Pacific
• South America
Argentina
Brazil
Chile
Rest of South America
• Middle East & Africa
Saudi Arabia
UAE
Qatar
South Africa
Rest of Middle East & Africa

What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2020, 2021, 2022, 2025, and 2028
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements

Free Customization Offerings:
All the customers of this report will be entitled to receive one of the following free customization options:
• Company Profiling
Comprehensive profiling of additional market players (up to 3)
SWOT Analysis of key players (up to 3)
• Regional Segmentation
Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances


1 Executive Summary
2 Preface
2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
2.4.1 Data Mining
2.4.2 Data Analysis
2.4.3 Data Validation
2.4.4 Research Approach
2.5 Research Sources
2.5.1 Primary Research Sources
2.5.2 Secondary Research Sources
2.5.3 Assumptions
3 Market Trend Analysis
3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 Product Analysis
3.7 Technology Analysis
3.8 Application Analysis
3.9 End User Analysis
3.10 Emerging Markets
3.11 Impact of Covid-19
4 Porters Five Force Analysis
4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry
5 Global Thermal Barrier Coatings Market, By Type
5.1 Introduction
5.2 Multilayer Structure
5.3 Gradient Structure
5.4 Double Layer Structure
6 Global Thermal Barrier Coatings Market, By Product
6.1 Introduction
6.2 Ceramic (Top Coat)
6.2.1 Wear Resistant
6.2.2 Dielectric
6.2.3 Corrosion Resistant
6.3 Carbide
6.3.1 Chrome Carbide
6.3.2 Tungsten Carbide
6.4 Metal Glass Composites
6.5 Alloy
6.6 Intermetallics
6.7 Abradable
6.8 Metal (Bond Coat)
7 Global Thermal Barrier Coatings Market, By Technology
7.1 Introduction
7.2 Flame Spray
7.3 Electrostatic Spray Assisted Vapour Deposition
7.4 Chemical Vapor Deposition
7.5 Electron-Beam Physical Vapor Deposition
7.6 High-Velocity Oxy-Fuel
7.6.1 Semi-Molten State
7.6.2 Molten State
7.7 Air Plasma/Plasma Spray Direct Vapour Deposition
8 Global Thermal Barrier Coatings Market, By Combination
8.1 Introduction
8.2 Mullite-based
8.3 Ceramic Yttria-Stabilized Zirconia (YSZ)
8.4 Aluminum Oxide (Al2O3)
8.5 MCrAiY
9 Global Thermal Barrier Coatings Market, By Application
9.1 Introduction
9.2 Wear Resistance
9.3 Storage Containers
9.4 Engines and Auto Components
9.5 Generator
9.6 Fretting & Galling Prevention
9.7 Erosion Prevention
9.8 Bone Adhesion
9.9 Stationary Power Plants
9.10 Gas Turbine Engine
10 Global Thermal Barrier Coatings Market, By End User
10.1 Introduction
10.2 Automotive
10.3 Railways
10.4 Power and Energy
10.5 Oil and Gas
10.6 Marine
10.7 Industrial
10.8 Aerospace & Aviation
11 Global Thermal Barrier Coatings Market, By Geography
11.1 Introduction
11.2 North America
11.2.1 US
11.2.2 Canada
11.2.3 Mexico
11.3 Europe
11.3.1 Germany
11.3.2 UK
11.3.3 Italy
11.3.4 France
11.3.5 Spain
11.3.6 Rest of Europe
11.4 Asia Pacific
11.4.1 Japan
11.4.2 China
11.4.3 India
11.4.4 Australia
11.4.5 New Zealand
11.4.6 South Korea
11.4.7 Rest of Asia Pacific
11.5 South America
11.5.1 Argentina
11.5.2 Brazil
11.5.3 Chile
11.5.4 Rest of South America
11.6 Middle East & Africa
11.6.1 Saudi Arabia
11.6.2 UAE
11.6.3 Qatar
11.6.4 South Africa
11.6.5 Rest of Middle East & Africa
12 Key Developments
12.1 Agreements, Partnerships, Collaborations and Joint Ventures
12.2 Acquisitions & Mergers
12.3 New Product Launch
12.4 Expansions
12.5 Other Key Strategies
13 Company Profiling
13.1 Metallisation Ltd.
13.2 TWI Ltd.
13.3 Thermion
13.4 ASB Industries Inc.
13.5 Praxair Surface Technologies
13.6 MesoCoat Inc.
13.7 Flame Spray Coating Co.
13.8 Cincinnati Thermal Spray, Inc.
13.9 A&A Company
13.10 Precision Coating, Inc.
List of Tables
Table 1 Global Thermal Barrier Coatings Market Outlook, By Region (2020-2028) ($MN)
Table 2 Global Thermal Barrier Coatings Market Outlook, By Type (2020-2028) ($MN)
Table 3 Global Thermal Barrier Coatings Market Outlook, By Multilayer Structure (2020-2028) ($MN)
Table 4 Global Thermal Barrier Coatings Market Outlook, By Gradient Structure (2020-2028) ($MN)
Table 5 Global Thermal Barrier Coatings Market Outlook, By Double Layer Structure (2020-2028) ($MN)
Table 6 Global Thermal Barrier Coatings Market Outlook, By Product (2020-2028) ($MN)
Table 7 Global Thermal Barrier Coatings Market Outlook, By Ceramic (Top Coat) (2020-2028) ($MN)
Table 8 Global Thermal Barrier Coatings Market Outlook, By Wear Resistant (2020-2028) ($MN)
Table 9 Global Thermal Barrier Coatings Market Outlook, By Dielectric (2020-2028) ($MN)
Table 10 Global Thermal Barrier Coatings Market Outlook, By Corrosion Resistant (2020-2028) ($MN)
Table 11 Global Thermal Barrier Coatings Market Outlook, By Carbide (2020-2028) ($MN)
Table 12 Global Thermal Barrier Coatings Market Outlook, By Chrome Carbide (2020-2028) ($MN)
Table 13 Global Thermal Barrier Coatings Market Outlook, By Tungsten Carbide (2020-2028) ($MN)
Table 14 Global Thermal Barrier Coatings Market Outlook, By Metal Glass Composites (2020-2028) ($MN)
Table 15 Global Thermal Barrier Coatings Market Outlook, By Alloy (2020-2028) ($MN)
Table 16 Global Thermal Barrier Coatings Market Outlook, By Intermetallics (2020-2028) ($MN)
Table 17 Global Thermal Barrier Coatings Market Outlook, By Abradable (2020-2028) ($MN)
Table 18 Global Thermal Barrier Coatings Market Outlook, By Metal (Bond Coat) (2020-2028) ($MN)
Table 19 Global Thermal Barrier Coatings Market Outlook, By Technology (2020-2028) ($MN)
Table 20 Global Thermal Barrier Coatings Market Outlook, By Flame Spray (2020-2028) ($MN)
Table 21 Global Thermal Barrier Coatings Market Outlook, By Electrostatic Spray Assisted Vapour Deposition (2020-2028) ($MN)
Table 22 Global Thermal Barrier Coatings Market Outlook, By Chemical Vapor Deposition (2020-2028) ($MN)
Table 23 Global Thermal Barrier Coatings Market Outlook, By Electron-Beam Physical Vapor Deposition (2020-2028) ($MN)
Table 24 Global Thermal Barrier Coatings Market Outlook, By High-Velocity Oxy-Fuel (2020-2028) ($MN)
Table 25 Global Thermal Barrier Coatings Market Outlook, By Semi-Molten State (2020-2028) ($MN)
Table 26 Global Thermal Barrier Coatings Market Outlook, By Molten State (2020-2028) ($MN)
Table 27 Global Thermal Barrier Coatings Market Outlook, By Air Plasma/Plasma Spray Direct Vapour Deposition (2020-2028) ($MN)
Table 28 Global Thermal Barrier Coatings Market Outlook, By Combination (2020-2028) ($MN)
Table 29 Global Thermal Barrier Coatings Market Outlook, By Mullite-based (2020-2028) ($MN)
Table 30 Global Thermal Barrier Coatings Market Outlook, By Ceramic Yttria-Stabilized Zirconia (YSZ) (2020-2028) ($MN)
Table 31 Global Thermal Barrier Coatings Market Outlook, By Aluminum Oxide (Al2O3) (2020-2028) ($MN)
Table 32 Global Thermal Barrier Coatings Market Outlook, By MCrAiY (2020-2028) ($MN)
Table 33 Global Thermal Barrier Coatings Market Outlook, By Application (2020-2028) ($MN)
Table 34 Global Thermal Barrier Coatings Market Outlook, By Wear Resistance (2020-2028) ($MN)
Table 35 Global Thermal Barrier Coatings Market Outlook, By Storage Containers (2020-2028) ($MN)
Table 36 Global Thermal Barrier Coatings Market Outlook, By Engines and Auto Components (2020-2028) ($MN)
Table 37 Global Thermal Barrier Coatings Market Outlook, By Generator (2020-2028) ($MN)
Table 38 Global Thermal Barrier Coatings Market Outlook, By Fretting & Galling Prevention (2020-2028) ($MN)
Table 39 Global Thermal Barrier Coatings Market Outlook, By Erosion Prevention (2020-2028) ($MN)
Table 40 Global Thermal Barrier Coatings Market Outlook, By Bone Adhesion (2020-2028) ($MN)
Table 41 Global Thermal Barrier Coatings Market Outlook, By Stationary Power Plants (2020-2028) ($MN)
Table 42 Global Thermal Barrier Coatings Market Outlook, By Gas Turbine Engine (2020-2028) ($MN)
Table 43 Global Thermal Barrier Coatings Market Outlook, By End User (2020-2028) ($MN)
Table 44 Global Thermal Barrier Coatings Market Outlook, By Automotive (2020-2028) ($MN)
Table 45 Global Thermal Barrier Coatings Market Outlook, By Railways (2020-2028) ($MN)
Table 46 Global Thermal Barrier Coatings Market Outlook, By Power and Energy (2020-2028) ($MN)
Table 47 Global Thermal Barrier Coatings Market Outlook, By Oil and Gas (2020-2028) ($MN)
Table 48 Global Thermal Barrier Coatings Market Outlook, By Marine (2020-2028) ($MN)
Table 49 Global Thermal Barrier Coatings Market Outlook, By Industrial (2020-2028) ($MN)
Table 50 Global Thermal Barrier Coatings Market Outlook, By Aerospace & Aviation (2020-2028) ($MN)
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.

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