Process Control Systems Market Forecasts to 2030 – Global Analysis by System (SCADA, DCS, PLC, MES, PLM, ERP, HMI and Other Systems), Component (Hardware, Software and Services), Deployment Mode, Control Strategy, End User and By Geography

Process Control Systems Market Forecasts to 2030 – Global Analysis by System (SCADA, DCS, PLC, MES, PLM, ERP, HMI and Other Systems), Component (Hardware, Software and Services), Deployment Mode, Control Strategy, End User and By Geography

According to Stratistics MRC, the Global Process Control Systems Market is growing at a CAGR of 8.8% during the forecast period. Process control systems are automated frameworks that are used to track and manage production processes in industrial environments. Through the regulation of variables like temperature, pressure, flow, and level, they guarantee consistent operation, improve efficiency, and preserve product quality. These systems optimize performance and minimize manual intervention in intricate industrial processes by gathering data, executing control strategies, and giving operators real-time feedback through hardware and software.

According to data from the U.S. Bureau of Labor Statistics, employment of control and valve installers and repairers, including those working with process control systems, is projected to grow 5% from 2020 to 2030.

Market Dynamics:

Driver:

Enhanced efficiency and productivity

Process control systems significantly improve operational efficiency and productivity in industrial processes. By automating complex tasks, reducing human error, and optimizing resource utilization, these systems enable faster production cycles, consistent product quality, and reduced downtime. They also provide real-time data and analytics, allowing for quick decision-making and continuous process improvement. This driver is particularly important as industries seek to remain competitive in an increasingly globalized market.

Restraint:

High initial investment

The implementation of process control systems often requires substantial upfront costs, including hardware, software, installation, and training expenses. This high initial investment can be a significant barrier, especially for small and medium-sized enterprises with limited capital. Additionally, the complexity of integrating these systems with existing infrastructure and the potential need for process redesign can further increase costs. This restraint may slow adoption rates, particularly in industries with tight profit margins or those facing economic uncertainties.

Opportunity:

Industry 4.0 and digital transformation

The ongoing trend of Industry 4.0 and digital transformation presents a significant opportunity for the process control systems market. As industries increasingly adopt smart manufacturing technologies, there is a growing demand for advanced control systems that can integrate with IoT devices, AI, and big data analytics. This integration enables predictive maintenance, adaptive process control, and enhanced decision support. Process control systems are well-positioned to play a crucial role in this digital transformation, offering solutions that can help industries achieve higher levels of automation and intelligence.

Threat:

Cybersecurity attacks

The increasing connectivity and digitalization of industrial processes make process control systems vulnerable to cybersecurity threats. Malicious actors could potentially exploit vulnerabilities to disrupt operations, steal sensitive data, or cause physical damage to equipment. This threat is particularly concerning for critical infrastructure and industries handling sensitive materials. The need for robust cybersecurity measures adds complexity and cost to system implementation and maintenance, potentially deterring some organizations from adopting or fully leveraging these technologies.

Covid-19 Impact:

The COVID-19 pandemic initially disrupted the process control systems market due to supply chain issues and reduced industrial activity. However, it also accelerated digital transformation efforts, increasing demand for remote monitoring and control capabilities. The pandemic highlighted the importance of automation and resilient industrial processes, potentially driving long-term growth in the market.

The software segment is expected to be the largest during the forecast period

The software segment is expected to dominate the market. Software is crucial in modern process control systems, providing the intelligence and flexibility needed for complex industrial operations. It enables advanced control algorithms, data analytics, and integration with other enterprise systems. As industries increasingly focus on digital transformation and smart manufacturing, the demand for sophisticated control software is expected to grow.

The life sciences segment is expected to have the highest CAGR during the forecast period

The life sciences segment is expected to experience rapid growth over the forecast period. Process control systems are essential for ensuring product quality, consistency, and compliance with stringent regulations. The need for precise control in bioprocessing, the trend towards personalized medicine, and the increasing automation of laboratory processes are driving the rapid adoption of advanced control systems in this sector. Additionally, the COVID-19 pandemic has further accelerated investment in life sciences research and manufacturing, boosting demand for sophisticated process control solutions.

Region with largest share:

North America's dominance in the process control systems market can be attributed to its advanced industrial infrastructure, high adoption rates of new technologies, and significant presence of major industry players. The region's focus on industrial automation, stringent regulatory standards, and ongoing digital transformation initiatives in sectors like oil and gas and chemicals drive the demand for sophisticated process control solutions. Additionally, North America's leadership in research and development contributes to the continuous innovation in control system technologies.

Region with highest CAGR:

The Asia Pacific region is estimated to witness rapid growth in the process control systems market. The region's booming manufacturing sector, particularly in countries like China and India, is increasingly adopting automation technologies to enhance competitiveness. Significant investments in infrastructure development, rapid industrialization, and government initiatives promoting smart manufacturing are fueling the demand for advanced process control systems. Additionally, the growing focus on energy efficiency and environmental regulations is driving the adoption of more sophisticated control solutions across various industries in the region.

Key players in the market

Some of the key players in Process Control Systems market include Siemens AG, ABB Ltd., Rockwell Automation, Inc., Schneider Electric SE, Honeywell International Inc., Emerson Electric Co., General Electric Company, Mitsubishi Electric Corporation, Omron Corporation, Yokogawa Electric Corporation, Omega Engineering, Chemtrols Industries Limited, Cotmac Electronics Pvt Ltd, Parker-Hannifin Corporation, Flowserve Corporation, Azbil Corporation, Baker Hughes Company, and Valmet.

Key Developments:

In April 2023, Siemens and Microsoft are harnessing the collaborative power of generative artificial intelligence (AI) to help industrial companies drive innovation and efficiency across the design, engineering, manufacturing and operational lifecycle of products. To enhance cross-functional collaboration, the companies are integrating Siemens’ Teamcenter® software for product lifecycle management (PLM) with Microsoft’s collaboration platform Teams and the language models in Azure OpenAI Service as well as other Azure AI capabilities. At Hannover Messe, the two technology leaders will demonstrate how generative AI can enhance factory automation and operations through AI-powered software development, problem reporting and visual quality inspection.

In July 2020, ABB’s new analytics and AI software helps producers optimize operations. It collects, contextualizes and converts operational, engineering and information technology data into actionable insights that help industries improve operations, optimize asset management and streamline business processes safely and sustainably. ABB’s new solution operates as a digital data convergence point where streams of information from diverse sources across the plant and enterprise are put into context through a unified analytics model.

Systems Covered:
• Supervisory Control and Data Acquisition System (SCADA)
• Distributed Control System (DCS)
• Programmable Logic Controller (PLC)
• Machine Execution System (MES)
• Product Lifecycle Management (PLM)
• Enterprise Resource Planning (ERP)
• Human Machine Interface (HMI)
• Other Systems

Components Covered:
• Hardware
• Software
• Services

Deployment Modes Covered:
• On-premises
• Cloud
• Hybrid

Control Strategies Covered:
• PID Control
• Model Predictive Control (MPC)
• Adaptive Control
• Other Control Strategies

End Users Covered:
• Oil and Gas
• Chemical and Petrochemical
• Energy and Utilities
• Life Sciences
• Water and Wastewater
• Food and Beverage
• Metals and Mining
• Pulp and Paper
• Aerospace and Defense
• Automotive
• Manufacturing
• Other End Users

Regions Covered:
• North America
US
Canada
Mexico
• Europe
Germany
UK
Italy
France
Spain
Rest of Europe
• Asia Pacific
Japan
China
India
Australia
New Zealand
South Korea
Rest of Asia Pacific
• South America
Argentina
Brazil
Chile
Rest of South America
• Middle East & Africa
Saudi Arabia
UAE
Qatar
South Africa
Rest of Middle East & Africa

What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2022, 2023, 2024, 2026, and 2030
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements