Process Control Automation Market Forecasts to 2030 – Global Analysis By Instrument Type (Analyzers, Humidity Transmitter, Level Transmitter, Temperature Transmitter and Other Instrument Types), Solution Type (Automated Production System, Distributed Cont

Process Control Automation Market Forecasts to 2030 – Global Analysis By Instrument Type (Analyzers, Humidity Transmitter, Level Transmitter, Temperature Transmitter and Other Instrument Types), Solution Type (Automated Production System, Distributed Control System, Manufacturing Execution Systems, Operator Training Systems, Supervisory Control & Data Acquisition and Other Solution Types), End User and By Geography

According to Stratistics MRC, the Global Process Control Automation Market is accounted for $64.17 billion in 2024 and is expected to reach $97.39 billion by 2030 growing at a CAGR of 7.2% during the forecast period. Process Control Automation refers to the use of technology to manage and regulate industrial processes with minimal human intervention. It integrates various hardware and software systems to monitor, control, and optimize operations in real-time, ensuring efficiency, consistency and safety. By continuously gathering data on process variables like temperature, pressure, and flow rates, these systems adjust controls to maintain desired output levels and respond to fluctuations or deviations.

According to a study by Stratus, 89% of Manufacturers cite Operational Cost reduction as primary goal of deploying IIOT solutions.

Market Dynamics:

Driver:

Rising demand for operational efficiency

Rising demand for operational efficiency is driving advancements in Process Control Automation (PCA). As industries strive to reduce costs, improve quality, and increase productivity, PCA becomes crucial in optimizing complex processes. By integrating advanced technologies such as real-time data analytics, machine learning, and artificial intelligence, PCA systems enhance decision-making and streamline operations. Automated systems provide precise control over manufacturing processes, reduce human error, and enable continuous monitoring and adjustments. This shift not only enhances productivity but also ensures consistent quality and compliance with safety standards.

Restraint:

High initial investment

High initial investment is a significant barrier to implementing process control automation due to the substantial upfront costs associated with the technology. Automation systems often require substantial expenditures for hardware, software, and specialized infrastructure, along with installation and integration costs. There are expenses related to training staff and potentially upgrading existing equipment to ensure compatibility with new systems. For many businesses, especially small to mid-sized enterprises, these costs can be prohibitive, limiting their ability to adopt automation technologies despite their potential long-term benefits. The high initial investment can deter companies from pursuing automation, as they may struggle to justify the financial outlay against the immediate financial pressures and uncertainty about the return on investment.

Opportunity:

Growing need for data analytics

The growing need for data analytics is substantially enhancing process control automation by providing deeper insights and more precise control over industrial operations. Advanced analytics tools enable real-time monitoring of process variables, identifying patterns and anomalies that were previously undetectable. This data-driven approach allows for predictive maintenance, reducing downtime and extending equipment lifespan. By integrating machine learning algorithms and statistical models, organizations can optimize control strategies, improve efficiency, and reduce waste. Data analytics also facilitates adaptive control systems that automatically adjust to changing conditions, ensuring optimal performance and consistency.

Threat:

Skill shortages

Skill shortages is significantly impeding progress in Process Control Automation by creating a gap between the rapid technological advancements and the available talent pool. As industries increasingly adopt advanced automation technologies to enhance efficiency and reduce costs, they encounter a scarcity of skilled professionals proficient in complex systems like PLCs, SCADA, and advanced control algorithms. This shortage results in longer project timelines, higher costs, and compromised system performance. The lack of experienced engineers and technicians also hampers innovation, as companies struggle to implement and optimize cutting-edge solutions.

Covid-19 Impact:

The COVID-19 pandemic significantly impacted process control automation across various industries by accelerating the adoption of digital technologies and reshaping operational practices. With lockdowns and social distancing measures in place, many companies faced disruptions in their traditional methods of managing and monitoring processes. However, this urgency to maintain operations remotely highlighted the limitations of outdated systems and prompted a rapid shift towards automation and remote management solutions. Consequently, the pandemic served as a catalyst for digital transformation, pushing industries to adopt more sophisticated and autonomous systems to future-proof their operations against similar disruptions.

The Humidity Transmitter segment is expected to be the largest during the forecast period

Humidity Transmitter segment is expected to be the largest during the forecast period by providing precise, real-time humidity measurements essential for optimizing industrial processes. These transmitters, integrated with advanced sensors and digital communication technologies, continuously monitor and report humidity levels within various environments, ensuring conditions remain within desired parameters. This real-time data allows for immediate adjustments to control systems, enhancing efficiency, product quality, and equipment longevity. By integrating humidity transmitters with automated control systems, industries can achieve greater accuracy in environmental regulation, reduce manual interventions, and streamline operations, leading to improved overall performance and cost savings.

The Automated Production System segment is expected to have the highest CAGR during the forecast period

Automated Production System segment is expected to have the highest CAGR during the forecast period by integrating cutting-edge technologies and sophisticated algorithms to optimize manufacturing processes. This enhancement leverages real-time data analytics, machine learning, and advanced sensor networks to enable precise control over production variables such as temperature, pressure, and flow rates. By automating these controls, the system ensures consistent product quality, reduces human error, and enhances operational efficiency.

Region with largest share:

As industries increasingly adopt automated systems to enhance efficiency, safety, and productivity, the demand for sophisticated control technologies has surged, North America region dominated the largest market share over the projected period. Urbanization contributes to this trend by driving the need for smart infrastructure, such as advanced building management systems and energy-efficient solutions, which rely heavily on automation across the region. This shift not only boosts economic growth but also positions North America as a leader in technological innovation. The convergence of industrial growth and urban development accelerates the deployment of cutting-edge control systems, thereby reshaping the region’s industrial practices and contributing to its overall modernization and competitive edge in the global market.

Region with highest CAGR:

Europe region is poised to hold profitable growth during the extrapolated period. Stringent standards and directives, such as the EU's Machinery Directive and the ATEX regulations for explosive atmospheres, compel companies to adopt advanced automation technologies that improve safety and operational efficiency across the region. These regulations encourage the integration of state-of-the-art control systems and data analytics, leading to more precise and reliable process management throughout the region. Furthermore, regulations aimed at reducing environmental impact push industries towards greener technologies and energy-efficient processes, aligning with the EU's broader sustainability goals.

Key players in the market

Some of the key players in Process Control Automation market include ABB Ltd, Azbil Corporation, Emerson Electric Co, FANUC Corporation, Honeywell International Inc, Mitsubishi Electric Corporation, Panasonic Corporation, Rockwell Automation Inc, Siemens AG, Toshiba Corporation and Yokogawa Electric Corporation.

Key Developments:

In November 2023, Panasonic Corporation announced that in order to accelerate the competitiveness of its businesses that contribute to carbon neutrality (decarbonization), it will launch, a power supply and demand management demonstration project in 2024 at Panasonic Manufacturing UK Ltd., a manufacturer and seller of microwave ovens and other products.

In October 2023, Emerson to Launch New CO2 Scroll Refrigeration Units in Europe. The small modular Copeland-branded units can be installed packed or split, indoor or outdoor, according to Emerson; the gas cooler can be placed horizontally or vertically or be self-standing. The units are also Ecodesign compliant.

Instrument Types Covered:
• Analyzers
• Humidity Transmitter
• Level Transmitter
• Temperature Transmitter
• Other Instrument Types

Solution Types Covered:
• Automated Production System
• Distributed Control System
• Manufacturing Execution Systems
• Operator Training Systems
• Supervisory Control & Data Acquisition
• Other Solution Types

End Users Covered:
• Food & Beverages
• Pharmaceuticals
• Pulp & Paper
• Other End Users

Regions Covered:
• North America
US
Canada
Mexico
• Europe
Germany
UK
Italy
France
Spain
Rest of Europe
• Asia Pacific
Japan
China
India
Australia
New Zealand
South Korea
Rest of Asia Pacific
• South America
Argentina
Brazil
Chile
Rest of South America
• Middle East & Africa
Saudi Arabia
UAE
Qatar
South Africa
Rest of Middle East & Africa

What our report offers:
- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2022, 2023, 2024, 2026, and 2030
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements