In-Plant Logistics Market Forecasts to 2030 – Global Analysis By Product Type (Cranes, Conveyors & Sortation Systems, Automated Storage & Retrieval System (ASRS), Warehouse, Management System (WMS), Automated Guided Vehicles (AGVs), Robots and Other Product Types), Service Type, Location, Distribution Channel, End User and By Geography
According to Stratistics MRC, the Global In-Plant Logistics Market is accounted for $13.9 billion in 2024 and is expected to reach $29.2 billion by 2030 growing at a CAGR of 13.2% during the forecast period. In-Plant Logistics involves managing and optimizing the internal movement of materials, goods, and resources within a manufacturing or production facility. It includes the planning, implementation, and control of activities such as inventory management, material handling, and storage to ensure smooth and efficient operations. The goal is to enhance productivity by streamlining processes, minimizing delays, and ensuring that materials are available at the right place and time, ultimately supporting the overall manufacturing workflow and reducing operational costs.
According to the International Energy Outlook 2019, the U.S. Energy Information Administration (EIA) estimates that world energy consumption will grow by 50% between 2018 and 2050.
Market Dynamics:Driver:Rising demand for efficient supply chain management
The rising demand for efficient supply chain management in the market is driven by the need for streamlined operations and cost reduction. As businesses seek to enhance their competitive edge, they are increasingly adopting advanced technologies and strategies to optimize internal material handling, inventory management, and workflow processes. Efficient supply chain management in the market ensures timely availability of materials, boosts productivity, and supports overall manufacturing goals.
Restraint:Complex integration processes
Complex integration processes in the market can lead to significant operational challenges and inefficiencies. These intricate systems often result in higher costs due to the need for specialized technology. They can also cause delays in implementation, disrupting workflows and reducing overall productivity. Additionally, the complexity may increase the likelihood of errors and system failures, which can affect material handling, ultimately impacting the smooth operation of manufacturing processes and customer satisfaction.
Opportunity:Growing data analytics and predictive maintenance
Growing data analytics and predictive maintenance in the market are transforming operational efficiency by leveraging real-time data and advanced algorithms. Data analytics enable companies to gain insights into material flow, inventory levels, and process performance, leading to more informed decision-making and optimized resource allocation. Predictive maintenance uses data to anticipate equipment failures before they occur, reducing downtime and minimizing maintenance costs.
Threat:High initial investment costs
High initial investment costs in the market can pose significant barriers to entry for many organizations. Implementing advanced logistics technologies and systems often requires substantial capital expenditure for equipment, software, and infrastructure. These costs can be challenging, particularly for smaller businesses. The high investment needed can delay the adoption of modern solutions, impacting a company's ability to achieve operational efficiency and competitive advantage while maintaining financial stability.
Covid-19 Impact:The COVID-19 pandemic significantly impacted the In-Plant Logistics market by disrupting supply chains and altering operational priorities. Lockdowns and social distancing measures led to reduced workforce availability and operational delays, while heightened demand for certain goods strained logistics processes. Companies faced challenges in inventory management and material flow, prompting a reevaluation of logistics strategies. The pandemic accelerated the adoption of automation and digital solutions, as businesses sought to enhance resilience and adaptability in their supply chain operations.
The warehouse management segment is expected to be the largest during the forecast period
The warehouse management is expected to be the largest during the forecast period. It encompasses inventory control, order fulfillment, and space optimization to ensure smooth material handling and timely delivery. Effective warehouse management enhances operational efficiency by streamlining the flow of goods, reducing storage costs, and minimizing errors. Advanced technologies such as automated systems and data analytics are increasingly integrated to improve accuracy, manage inventory levels, and support overall production goals.
The consumer goods segment is expected to have the highest CAGR during the forecast period
The consumer goods segment is expected to have the highest CAGR during the forecast period. The logistics of consumer goods involve precise inventory control, rapid order fulfillment, and streamlined material flow to meet high consumer demand and seasonal fluctuations. Effective in-plant logistics solutions, including automation and real-time tracking, help optimize storage and reduce lead times. Ensuring timely and accurate delivery of consumer goods enhances customer satisfaction and supports overall supply chain efficiency.
Region with largest share:North America is projected to hold the largest market share during the forecast period due to advancements in automation and technology. The region's robust manufacturing base and emphasis on operational efficiency drive the adoption of sophisticated logistics solutions, including automated storage systems. Companies are investing in modern technologies to streamline material handling, improve inventory management, and enhance overall productivity, positioning the region as a leader in innovative in-plant logistics solutions.
Region with highest CAGR:Asia Pacific is projected to witness the highest CAGR over the forecast period. Rapid industrialization, coupled with the growth of e-commerce and consumer goods sectors, fuels the need for advanced logistics technologies such as automation and data analytics. Companies in the region are adopting these innovations to optimize inventory management, improve material handling processes, and enhance operational efficiency, contributing to the region's dynamic growth in in-plant logistics.
Key players in the market:Some of the key players in In-Plant Logistics market include Toyota Industries Corporation, KUKA AG, Hitachi Transport System, Honeywell Intelligrated, SICK AG, SSI Schaefer Group, BEUMER Group GmbH & Co. KG, Swisslog, Bosch Rexroth, Konecranes, TGW Logistics Group, Nippon Yusen Kabushiki Kaisha, Daifuku Co., Ltd. and GXO Logistics.
Key Developments:In June 2023, BEUMER Group GmbH & Co. KG acquired The Hendrik Group Inc., to expand its portfolio in bulk material transport within manufacturing facilities. By integrating the company’s expertise in air-supported belt conveyors, BEUMER offer a wider solution range to manufacturers, catering to the growing demand for efficient and environmentally friendly bulk material transport within production facilities.
In May 2023, SSI Schaefer partnered with Brands for Less to streamline operations through a state-of-the-art automated storage system. This innovative system leverages robotic shuttles and vertical lifts to efficiently deliver bins to designated pick-up zones.
Product Types Covered:
• Cranes
• Conveyors & Sortation Systems
• Automated Storage & Retrieval System (ASRS)
• Warehouse Management System (WMS)
• Automated Guided Vehicles (AGVs)
• Robots
• Other Product Types
Service Types Covered:
• Internal Transport
• Warehouse Management
• Inventory Management
• Order Fulfillment
• Material Handling
Locations Covered:
• Assembly/Production Lines
• Storage Facilities
• Packaging Workstations
• Receiving and Delivery Docks
Distribution Channels Covered:
• Direct Sales
• Distributors
• System Integrators
• E-commerce Platforms
End Users Covered:
• Automotive
• Consumer Goods
• Pharmaceuticals
• Electronics
• Food & Beverages
• Aviation
• Other End Users
Regions Covered:
• North America
US
Canada
Mexico
• Europe
Germany
UK
Italy
France
Spain
Rest of Europe
• Asia Pacific
Japan
China
India
Australia
New Zealand
South Korea
Rest of Asia Pacific
• South America
Argentina
Brazil
Chile
Rest of South America
• Middle East & Africa
Saudi Arabia
UAE
Qatar
South Africa
Rest of Middle East & Africa
What our report offers:- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2022, 2023, 2024, 2026, and 2030
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements