Advanced Process Control Market Forecasts to 2028 – Global Analysis By Product (Hardware and Software), Type (Advanced Regulatory Control, Multivariable, Model Predictive Control, Inferential Control, Sequential Control and Compressor Control), End user (Oil & Gas, Petrochemicals, Water & Wastewater and Other Applications) and By Geography
According to Stratistics MRC, the Global Advanced Process Control Market is accounted for $1.85 billion in 2022 and is expected to reach $3.53 billion by 2028 growing at a CAGR of 11.31% during the forecast period. A set of sophisticated technologies and model-based software known as ""advanced process control"" (APC) is used in a variety of industries to maximize operational efficiency. It has digital control units and online sensors, which improve equipment reliability and production capacity while using less energy to automate data collection and monitor process parameters.
According to the US Energy Information Administration, the US has 93 commercial nuclear reactors operating at 55 nuclear power stations in 28 states as of 2021. Advanced process control systems are seeing a considerable increase in demand in the region as they boost nuclear power plant reliability, accelerating market growth.
Market Dynamics:Driver: Rising adoption of APC in various sectors
The escalating demand for automation solutions across various industries is driving the growth of the global advanced process control market. The adoption of automation solutions by major industries aims to create business models as quickly as possible. In order to enhance their operations with necessary automation solutions, many organizations favor advanced process control (APC) software solutions. Similarly, the advanced process control (APC) market is anticipated to grow over the coming years due to rising demand for unique software solutions that can predict failures at the minute level, soaring demand for energy-saving production processes, and security and safety issues.
Restraint:Lack of awareness
Lack of end-user awareness is one of the biggest challenges the market for advanced process control is currently facing. Many end users are unaware of the advantages that advanced process control solutions can provide. The market's growth is also being hampered by start-up businesses' reluctance to switch from conventional processes to advanced process controls due to a lack of funding and qualified personnel. This is expected to slow the market's pace of development even further.
Opportunity:Technological advancements
The increasing adoption of cutting-edge technologies like cloud computing, big data analysis, and industrial automation is anticipated to present growth opportunities for established market players and fresh competitors during the forecast period. By utilizing cloud technologies, advanced big data analytics supports data virtualization and aids organizations in integrating data by obtaining and manipulating data gathered from various industrial machine nodes, tiers, and clusters, making it a crucial component for business growth.
Threat:High initial investments
The high initial investment is another significant barrier to the market for advanced process control. These solutions are very expensive and demand a sizable upfront investment. In the upcoming years, it is anticipated that the business's high initial cash outlays and R&D investments will restrain market expansion. However, the advanced process control market is anticipated to expand at a healthy rate over the next few years, despite these limitations.
Covid-19 Impact
COVID-19 has had numerous effects on the world economy. The market for advanced process control has also been impacted by the pandemic. Due to the slow rate of economic growth in developed nations and the uncertainty surrounding the Brexit process, the market was already experiencing difficulties. However, the COVID-19 pandemic has made these issues worse and is predicted to cause the market to contract in 2020. Throughout the forecast period, a number of factors are anticipated to have an impact on the market for advanced process control. The pandemic has caused the global economy to slow down, which is anticipated to have an impact on the market for advanced process control. This has caused the demand for manufactured goods to decline and the global supply chain to slow down. The market for advanced process control is predicted to suffer as a result.
The oil & gas segment is expected to be the largest during the forecast period
Due to the widespread use of APC systems in the sector, the oil and gas segment, which held the largest market share in 2018, is anticipated to expand significantly over the coming years. This is due to the complexity of processing operations in the oil and gas sector, which necessitates real-time regulation. In the past, complex data computations associated with various operations had to be done manually, which frequently carried a significant risk of error. The oil and gas industry has begun implementing advanced process controls to prevent these manual errors, and it is likely to continue to be a leading end-user of APC systems in the near future.
The multivariable model predictive control segment is expected to have the highest CAGR during the forecast period
The multivariable model predictive control segment is expected to witness the highest growth rate over the forecast period. In 2021, the multivariable model predictive control market segment held the majority, with a market share of about 25%. Power plants and refineries that require technical control can manage their requirements using a multivariable model predictive control system. MPC predicts the output variable using multiple linear regressions with a set of input data. Additionally, multivariable model predictive control has grown in popularity in recent years due to its capacity to lower overall operating costs, boost output, and improve quality by making predictions using historical data.
Region with largest share:The advanced process control market will be dominated by the Asia Pacific region during the forecast period. India and China are the market leaders for advanced process controls in the Asia-Pacific region. This is due to the growing need for energy-efficient production systems and the expansion of infrastructure. With a large and expanding population, more senior citizens, and a shift from infectious to chronic diseases, the area is seeing an increase in the prevalence of diseases. These aspects are boosting demand for better healthcare facilities, medical equipment, and technologies in the area, along with an increase in life expectancy and the growth of private hospitals in rural areas. As a result, the Asia Pacific region's market for advanced process control is anticipated to grow rapidly.
Region with highest CAGR:During the forecast period, North America is anticipated to expand rapidly. Countries like the United States and Canada were early adopters of automation across all end-use industries, which led to the development of a mature market for sophisticated process control solutions in this area. The demand for APC systems for environmentally friendly manufacturing processes is increasing as a result of significant R&D expenditures and strict environmental regulations. The North American Advanced Process Control market will expand over the course of the forecast period as a result of rising E&P activities in the region's oil and gas sector.
Key players in the marketSome of the key players profiled in the Advanced Process Control Market include ABB Ltd, ARC Advisory Group, Aspen Technology, Inc., Control Soft, Emerson Electric Co., FLSmidth, General Electric Co., Honeywell International Inc., LayTec, Mavtech Technologies, Panasonic Corporation, Rockwell Automation, Inc., Rudolph Technologies, Schneider Electric SE, SGS Group, Siemens AG and Yokogawa Electric Corp.
Key Developments:In October 2022, Rockwell Automation, Inc., the world's biggest corporation committed to industrial automation and digital transformation, said today that it had reached a definitive agreement to acquire CUBIC, a firm specializing in modular systems for electrical panel assembly.
In April 2022, Siemens Digital Industries Software declared that it had signed a contract to acquire TimeSeries, a top Independent Software Vendor (ISV) and Mendix partner.
In March 2022, Senseye, a Southampton-based worldwide industrial analytics software business, was acquired by Siemens. This acquisition was aimed to broaden the company's offerings in the market, like innovative predictive maintenance and asset intelligence.
Products Covered:
• Hardware
• Software
Types Covered:
• Advanced Regulatory Control
• Multivariable Model Predictive Control
• Inferential Control
• Sequential Control
• Compressor Control
End Users Covered:
• Oil & Gas
• Petrochemicals
• Water & Wastewater
• Chemicals
• Energy & Power
• Paper & Pulps
• Pharmaceuticals
• Food & Beverages
• Other End Users
Regions Covered:
• North America
US
Canada
Mexico
• Europe
Germany
UK
Italy
France
Spain
Rest of Europe
• Asia Pacific
Japan
China
India
Australia
New Zealand
South Korea
Rest of Asia Pacific
• South America
Argentina
Brazil
Chile
Rest of South America
• Middle East & Africa
Saudi Arabia
UAE
Qatar
South Africa
Rest of Middle East & Africa
What our report offers:- Market share assessments for the regional and country-level segments
- Strategic recommendations for the new entrants
- Covers Market data for the years 2020, 2021, 2022, 2025, and 2028
- Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
- Strategic recommendations in key business segments based on the market estimations
- Competitive landscaping mapping the key common trends
- Company profiling with detailed strategies, financials, and recent developments
- Supply chain trends mapping the latest technological advancements