Intumescent Coatings Market Assessment, By Product Type [Cryogenic Coating, Cellulosic Coating, Water-based Coating, Others], By Coating Type [Thin-coating, Thick-coating, Foam-coating], By Application [Anticorrosive, Fire Retardant, Others], By End-use i

Intumescent Coatings Market Assessment, By Product Type [Cryogenic Coating, Cellulosic Coating, Water-based Coating, Others], By Coating Type [Thin-coating, Thick-coating, Foam-coating], By Application [Anticorrosive, Fire Retardant, Others], By End-use industry [Construction, Aerospace, Marine, Oil & Gas, Others], By Region, Opportunities and Forecast, 2017-2031F

Global intumescent coatings market is projected to witness a CAGR of 4.3% during the forecast period 2024-2031, growing from 151.6 kilotons in 2023 to 212.31 kilotons in 2031. Intumescent coatings are progressively benefitting numerous sectors by providing insulation to the massive structural frame along with making it fire-resistant. For instance, despite the political uncertainties and prevailing circumstances, global oil demand in 2023 is forecasted to grow by 2.7 mb/d y-o-y. According to the Organization of Petroleum Exporting Countries (OPEC), non-conventional liquids and OPEC NGLs are anticipated to grow by 0.1 mb/d in 2022 to an average of 5.39 mb/d.

The adoption of intumescent coatings is significantly increasing with the rising demand for crude oil and gas across North America, Asia, the Middle East, and Russia to protect steel structures and high-volume equipment from extreme conditions and processing temperatures.

The intumescent coatings market is experiencing massive growth due to the increasing requirement for protective coating formulation that effectively works against severe corrosion, thermal variation, and chemical and ultraviolent (UV) degradation, which frequently occurs in industrial and commercial constructions. Intumescent coating is a fire-retardant functional coating that provides insulation on metal and steel substrates, which are frequently exposed to thermal variation. Intumescent coatings effectively benefit numerous sectors like oil and gas, industrial as well as commercial construction, etc. Intumescent coatings are equipped with flame-retardant chemicals that accomplish distinct industry efficacy ratings. Fire-retardant coatings on exterior heating develop a foam layer by non-flammable gases like carbon dioxide and ammonia, which subsequently leads to a thick, highly insulating carbon layer. Intumescent coatings generally include technology related to styrene and vinyl toluene acrylics. Consequently, the extensive requirement for a coating solution to protect essential infrastructures is propelling the growth of the intumescent coatings market.

Propelling Oil & Gas Industry is Achieving Heights Due to the Incorporation of Intumescent Coating Solutions

The large volume of equipment and high processing oil utilities usually operate at higher temperatures where all units are vulnerable to fire outbreaks and successive damage, which could lead to massive shutdowns and economic losses. Fire-resistant coatings are prominent solutions that progressively develop a significant bridge to minimize the impact of unwanted circumstances. Intumescent coatings are remarkably transforming oil and gas operations by developing methods of passive fire protection (PFP) for structural steel, processing pipelines, reactors, and large distillation columns. Over 40% intumescent coating in the oil and gas industry has subsequently fulfilled the rising awareness about implementing fire safety norms. Oil and gas supply chains are backed by high-performance fire-resistant intumescent coatings, whether in the offshore or onshore sectors. These coatings extensively preserve spherical structures comprising natural gases, peroxide compounds, and other processing chemicals. Hence, the overall favorable market factors for essential fire-retardant coating in the oil and gas sectors are contributing to the growth of the intumescent coatings market.

For instance, according to the International Energy Agency, the oil demand is anticipated to increase by 2.2 mb/day in 2023 to an average of 102 mb/day. China, being the world’s second biggest oil user after the United States, will contribute to nearly 60% global growth in 2023. Also, a report published on Arabian Gulf Business Insight states that SLB’ the world’s largest oilfield services company has registered a massive growth of 6% summing to USD 6.6 billion where the sales in the Middle East and Asia grew by 22%. Furthermore, in 2022, SLB signed two major deals for drilling-related services, securing a five-year deal with ADNOC and QatarEnergy. In August 2023, the revenue for Russian oil exports increased by USD 1.8 billion to USD 17.1 billion where major shipments come from China and India.

Intumescent Coatings is Delivering Impeccable Solutions to Steel Civil Construction

Intumescent coatings are successively used in protecting various high-rise structures and enhancing their durability against exposure to unfavorable environmental conditions. Under severe heat circumstances, steel, despite being the strongest metal used in construction, can subsequently lose its capacity and strength to hold infrastructure. Intumescent coating products comprise fire-retardant paint, which includes flame-damping gas, that provides heat resistance and consequently restricts the spread of flame across an exposed surface. The intumescent coating can be applied on steel either as thin film or thick film coating where the applied coating substantially protects the steel against massive fire and acts as an insulator while forming a solid char. They are usually inert at low temperatures but at a higher temperature (200-250 °C) form insulation due to occurring complex chemical reactions. Intumescent coatings are applied to insulate the structural elements like beams, roofs, columns, and floors. Hence, the intumescent coatings market is anticipated to experience massive growth due to the growing infrastructure projects either commercial or industrial.

For instance, in 2022, under Global Water Partnership (GPW), the management was strictly focused on incorporating 2020-2025 strategy plans where the investment is added around USD 368.86 million. In 2022, GPW encouraged the mobilization of USD 1.5 million for Southern African Development Community (SADC) countries under the GCP Project Preparation Facility. Likewise, data published by the European Construction Industry Federation (FIEC) in July 2023, states that the construction of new household buildings contribute to around 20.6% of the total construction investment across Europe. It also focused on two countries Portugal and Ireland which are anticipated to see investments in construction during the year. Therefore, the increasing building & construction activities are accelerating the development of steel civil construction, which, in turn, is driving the market growth.

Asia-Pacific Market is Progressively Contributing to the Growth of Intumescent Coatings Market

There is a higher demand for non-commercial buildings, along with fuel consumption, in the Asia Pacific region. India is becoming a leading hub of construction business which is encouraging real-estate investors to develop sustainable infrastructure projects. In addition to construction, public and private oil & gas companies, like Reliance Industries Ltd. (RIL) and Indian Oil Corporation (IOC), have commissioned various projects to fulfil the rising demand and become an exporter of oil and gas. Intumescent coatings deliver an imperative role in the oil and gas industry to protect steel and other metals from the combustion of oil, liquid petroleum gas, and liquid nitrogen gas (LNG). The increment in mobility across India and China has substantially increased the consumption of fuels, gasoline, and diesel along with prominent industrial projects.

According to India Brand Equity Foundation, during 2022, the crude oil production in India was around 30.5 million metric tons. It also states that in June 2021, Indian Oil Corporation (IOCL) invested around USD 3.2 billion to expand the petrochemical projects in the Gujarat refinery. Additionally, data released by the Organization of Petroleum Exporting Countries (OPEC) states that the crude oil imports during May 2023 in China averaged around 10.8 mb/d. OECD demand is anticipated to rise by 06 mb/d while non-OECD oil demand is forecasted to reflect an increase of 2.1 mb/d where the maximum contribution is from China and India. Therefore, with such a definite investment, the Asia-Pacific region is considered a prominent contributor to the growth of the intumescent coatings market.

Impact of COVID-19

The lower demand for essential mobility fuels due to the imposition of lockdown measures had deteriorated economic stability owing to the COVID-19 pandemic in 2020. The revenue for the oil and gas and construction sectors drastically reduced during the pandemic. The unavailability of resources and manpower for building real estate businesses also significantly affected the intumescent coatings market growth in 2020. The COVID-19 pandemic had a devastating impact on China's oil demand, along with numerous geopolitical uncertainties. The shutdown of construction projects during the pandemic forced people to revert their resources and go with less investment in real estate projects. The ease of China’s COVID-19 measures led to firm demand for Middle East Sour crude from the Asia Pacific, with the rising demand for mobility oil in India and China. In the 2nd quarter of 2022, the supply of intumescent coatings increased as there was a surge in the import and export activities at the global level. Consecutively, the ease in restrictions and removal of lockdown shifted the worst phase of the market to probable growth, deriving impeccable market opportunities for the intumescent coatings market.

Key Players Landscape and Outlook

The rising intumescent coatings market has encouraged prominent companies to develop intumescent coatings with extensive applications in real estate and oil and gas sectors. The leading global companies in the intumescent coatings market are progressively developing intumescent coatings that benefit prominent sectors. The Sherwin-Williams Company is a leading provider of intumescent coating solutions, covering prominent sectors of fire safety concerns. Their registered FIRETEX cellulosic intumescent coatings are specifically designed to meet the highest performance and deal with harsh environmental conditions. These coating solutions provide smooth, hard finish insulation that substantially increases the aesthetic appeal of exposed steel surfaces. Their epoxy intumescent coatings effectively protect themselves from the hazards of cryogenic liquified natural gas (LNG) spills on steel surfaces, considering the effect of flue gases and hydrocarbon fire.

In June 2023, The Sherwin-Williams Company commenced the best technology to mitigate the severe corrosion condition under insulation (CUI) by introducing a new line of Heat-Flex CUI-mitigation coatings. In March 2023, The Sherwin-Williams Company & Marine launched two innovative interior marine decking solutions for commercial and government applications.