Global Ultrasonic Plastic Welding Technology Market Growth (Status and Outlook) 2025-2031

The global Ultrasonic Plastic Welding Technology market size is predicted to grow from US$ 434 million in 2025 to US$ 522 million in 2031; it is expected to grow at a CAGR of 3.1% from 2025 to 2031.

When the ultrasonic wave acts on the thermoplastic contact surface, tens of thousands of high-frequency vibrations per second will be generated. This kind of high-frequency vibration with a certain amplitude will transmit the ultrasonic energy to the welding area through the upper weldment. Since the welding area is two The acoustic resistance at the interface of two welds is large, so local high temperature will be generated. And because of the poor thermal conductivity of the plastic, it cannot be dissipated in time for a while, and it gathers in the welding area, causing the contact surface of the two plastics to melt rapidly, and after a certain pressure is added, it is fused into one. When the ultrasonic wave stops working, let the pressure continue for a few seconds to make it solidify and form, thus forming a strong molecular chain to achieve the purpose of welding, and the welding strength can be close to the strength of the raw material. The quality of ultrasonic plastic welding depends on three factors: the amplitude of the transducer horn, the applied pressure and the welding time. The welding time and the pressure of the horn can be adjusted, and the amplitude is determined by the transducer and the horn. There is an appropriate value for the interaction of these three quantities. When the energy exceeds the appropriate value, the melting amount of the plastic will be large, and the weld is easy to deform; if the energy is small, it will not be easy to weld firmly, and the applied pressure should not be too large. This optimal pressure is the product of the side length of the welded part and the optimal pressure per 1mm of the edge.

Global Ultrasonic Welding Systems key players include Branson (Emerson), Herrmann, Creast Group, Schunk, Telsonic, etc. Global top 5 manufacturers hold a share over 42%.

China is the largest market, with a share about 35%, followed by North America, and Europe, both have a share about 18 percent.

In terms of product, Plastic Ultrasonic Welder is the largest segment, with a share over 75%. And in terms of application, the largest application is Automotive.

LPI (LP Information)' newest research report, the “Ultrasonic Plastic Welding Technology Industry Forecast” looks at past sales and reviews total world Ultrasonic Plastic Welding Technology sales in 2024, providing a comprehensive analysis by region and market sector of projected Ultrasonic Plastic Welding Technology sales for 2025 through 2031. With Ultrasonic Plastic Welding Technology sales broken down by region, market sector and sub-sector, this report provides a detailed analysis in US$ millions of the world Ultrasonic Plastic Welding Technology industry.

This Insight Report provides a comprehensive analysis of the global Ultrasonic Plastic Welding Technology landscape and highlights key trends related to product segmentation, company formation, revenue, and market share, latest development, and M&A activity. This report also analyses the strategies of leading global companies with a focus on Ultrasonic Plastic Welding Technology portfolios and capabilities, market entry strategies, market positions, and geographic footprints, to better understand these firms’ unique position in an accelerating global Ultrasonic Plastic Welding Technology market.

This Insight Report evaluates the key market trends, drivers, and affecting factors shaping the global outlook for Ultrasonic Plastic Welding Technology and breaks down the forecast by Type, by Application, geography, and market size to highlight emerging pockets of opportunity. With a transparent methodology based on hundreds of bottom-up qualitative and quantitative market inputs, this study forecast offers a highly nuanced view of the current state and future trajectory in the global Ultrasonic Plastic Welding Technology.

This report presents a comprehensive overview, market shares, and growth opportunities of Ultrasonic Plastic Welding Technology market by product type, application, key players and key regions and countries.

Segmentation by Type:
Welding Method
Molding Method
Spot Welding Method
Others

Segmentation by Application:
Automotive
Electronics
Medical
Packaging
Others

This report also splits the market by region:
Americas
United States
Canada
Mexico
Brazil
APAC
China
Japan
Korea
Southeast Asia
India
Australia
Europe
Germany
France
UK
Italy
Russia
Middle East & Africa
Egypt
South Africa
Israel
Turkey
GCC Countries

The below companies that are profiled have been selected based on inputs gathered from primary experts and analyzing the company's coverage, product portfolio, its market penetration.
Romanshorn
Dukane IAS LLC
Bielomatik Leuze
Emerson Electric
Ever Green Ultrasonic
Sincere Sonics
SONIMAT
Forward Technology

Please note: The report will take approximately 2 business days to prepare and deliver.