Global Thermal Spray Powder Market Growth 2025-2031

The global Thermal Spray Powder market size is predicted to grow from US$ 3555 million in 2025 to US$ 4377 million in 2031; it is expected to grow at a CAGR of 3.5% from 2025 to 2031.

Thermal spraying technology is a method of using a certain heat source to heat the thermal spray material to melt or semi-melt, and atomize it through flame flow or external high-speed airflow, and then spray it onto the surface of the substrate (workpiece) to combine with the substrate to form a certain functional coating. Thermal spraying technology creates a special working surface on the surface of ordinary materials, which has a series of functions such as corrosion resistance, wear resistance, friction reduction, high temperature resistance, oxidation resistance, heat insulation, insulation, conductivity, and microwave radiation protection, so as to achieve the purpose of saving materials and energy. This special working surface is called a coating, and the working method of making the coating is called thermal spraying. This report mainly studies the thermal spray powder market. Thermal spray powder is the ceramic powder and metal/alloy powder commonly used in thermal spraying technology, which can provide protection for parts against wear, erosion and corrosion.

Thermal spraying technology is one of the important components of surface process technology, accounting for about one-third of surface engineering technology. Thermal spraying technology has been widely used in various fields, including aerospace, steel, petrochemical, anti-corrosion construction, machinery, light industry, textile, paper printing, power generation, navigation and other industries, with huge market potential. The growth of these downstream demands has promoted the market growth of thermal spray powder. At present, China's economy is developing rapidly, stably and healthily, which is a good stage of economic development since the founding of the People's Republic of China. As a high-tech industry and multidisciplinary cross-cutting and marginal technology, thermal spraying is extremely sensitive to the development status of the national economy, especially the development status of the manufacturing industry and the adjustment of product structure, and has a strong dependence. Such an economic situation has promoted the development of the thermal spray powder market.

LP Information, Inc. (LPI) ' newest research report, the “Thermal Spray Powder Industry Forecast” looks at past sales and reviews total world Thermal Spray Powder sales in 2024, providing a comprehensive analysis by region and market sector of projected Thermal Spray Powder sales for 2025 through 2031. With Thermal Spray Powder sales broken down by region, market sector and sub-sector, this report provides a detailed analysis in US$ millions of the world Thermal Spray Powder industry.

This Insight Report provides a comprehensive analysis of the global Thermal Spray Powder landscape and highlights key trends related to product segmentation, company formation, revenue, and market share, latest development, and M&A activity. This report also analyzes the strategies of leading global companies with a focus on Thermal Spray Powder portfolios and capabilities, market entry strategies, market positions, and geographic footprints, to better understand these firms’ unique position in an accelerating global Thermal Spray Powder market.

This Insight Report evaluates the key market trends, drivers, and affecting factors shaping the global outlook for Thermal Spray Powder and breaks down the forecast by Type, by Application, geography, and market size to highlight emerging pockets of opportunity. With a transparent methodology based on hundreds of bottom-up qualitative and quantitative market inputs, this study forecast offers a highly nuanced view of the current state and future trajectory in the global Thermal Spray Powder.

This report presents a comprehensive overview, market shares, and growth opportunities of Thermal Spray Powder market by product type, application, key manufacturers and key regions and countries.

Segmentation by Type:
Ceramic Powder
Metal/Alloy Powder

Segmentation by Application:
Military
Aerospace
Automotive
Energy
Others

This report also splits the market by region:
Americas
United States
Canada
Mexico
Brazil
APAC
China
Japan
Korea
Southeast Asia
India
Australia
Europe
Germany
France
UK
Italy
Russia
Middle East & Africa
Egypt
South Africa
Israel
Turkey
GCC Countries

The below companies that are profiled have been selected based on inputs gathered from primary experts and analysing the company's coverage, product portfolio, its market penetration.
Oerlikon Group
Praxair Surface Technologies
TOCALO
Tosoh
Saint-Gobain
Treibacher Industrie
Höganäs
Showa Denko
Honeywell International Inc (UOP)
Kennametal
Daiichi Kigenso Kagaku Kogyo
BGRIMM Advanced Materials Science&Technology Co.,Ltd.
Yaan Bestry Performance Materials Co. Ltd.
CHALCO

Key Questions Addressed in this Report

What is the 10-year outlook for the global Thermal Spray Powder market?

What factors are driving Thermal Spray Powder market growth, globally and by region?

Which technologies are poised for the fastest growth by market and region?

How do Thermal Spray Powder market opportunities vary by end market size?

How does Thermal Spray Powder break out by Type, by Application?

Please note: The report will take approximately 2 business days to prepare and deliver.