Global Retort Pouch Market Size, Share & Trends Analysis Report By Type (Stand-up Pouches, and Flat Pouches), By Closure Type (Zipper, Tear Notch, and Spout), By Application, By Material, By Regional Outlook and Forecast, 2023 - 2030

Global Retort Pouch Market Size, Share & Trends Analysis Report By Type (Stand-up Pouches, and Flat Pouches), By Closure Type (Zipper, Tear Notch, and Spout), By Application, By Material, By Regional Outlook and Forecast, 2023 - 2030

The Global Retort Pouch Market size is expected to reach $7.3 billion by 2030, rising at a market growth of 6.0% CAGR during the forecast period. In the year 2022, the market attained a volume of 2,557.07 kilo tonnes, experiencing a growth of 3.6% (2019-2022).

The flexibility and light weight of PP retort pouches make them ideal for packaging a variety of products, such as beverages, food, and personal care items. Therefore, polypropylene (PP) segment acquired 36.6% revenue share in 2022.This material also has excellent barrier properties, including resistance to moisture, gases, and odors, which help extend products' shelf life and maintain their freshness. The use of PP products can help brands differentiate their products on the shelf, attracting consumers with innovative and visually appealing packaging designs.

The convenience of purchasing products with extended shelf life is a significant driver. Consumers can buy in bulk, reducing the frequency of shopping trips and ensuring they always have essential items on hand. This convenience aligns with modern lifestyles, where time is a precious commodity, and the ability to stock up on long-lasting goods is highly valued.

Additionally, ‘Trade in processed food’ report by United Nations Conference on Trade and Development, developed economies import more food than developing, reaching US$892 billions and US$533 billions in 2020, respectively. Developed economies also consistently import more processed food as a share of their food imports, ranging at about 25 per cent, compared to about 17 per cent for developing economies. The biggest import globally in 2020 were observed for the category edible preparations, reaching a value of US$157 billion, followed by alcoholic beverages.

However, it faces competition from other packaging formats, such as cans, glass jars, and plastic bottles, which are well-established in certain markets. The packaging formats, such as cans and glass jars, can often be more cost-effective to produce and fill than this. Cans and glass jars are typically mass-produced using automated processes, resulting in lower production costs per unit compared to the more specialized production processes required for this. Therefore, all the aforementioned factors may hamper the market's growth in the coming years.

By Type Analysis

On the basis of type, the market is classified into stand-up pouches and flat pouches. The flat pouches segment acquired 44.3% revenue share in the market in 2022. The demand for flat products is driven by their cost-effectiveness, efficient use of space, customization options, product protection, ease of use, and versatility.

By Closure Type Analysis

By closure type, the market is divided into tear notch, zipper, and spout. The zipper segment garnered 40.9% revenue share in the market in 2022. Due to their portability and ease of carrying, zippers are favored by consumers constantly on the move. These pouches are convenient for consumers to use and store due to their resealable feature, allowing easy access to the product multiple times without additional packaging.

By Application Analysis

Based on application, the market is segmented into food, beverages, pet food, and others. The beverages segment recorded 23.3% revenue share in the market in 2022. These are versatile and can be used to package various beverages. Their ability to withstand high temperatures during the retort sterilization process makes them suitable for packaging both acidic (such as juices) and non-acidic (such as energy drinks, ready-to-drink teas and coffees, and alcoholic beverages) beverages.

By Material Analysis

Based on material, the market is characterized by polypropylene (PP), polyethylene (PE), polyamide (PA), polyethylene terephthalate (PET), aluminium foil, and others. The aluminum foil segment procured 18.4% revenue share in the market in 2022. Aluminum foil can withstand high temperatures during its sterilization process, making it suitable for packaging products that require heat treatment for preservation. Despite its strength and barrier properties, aluminum foil is lightweight, which can help to reduce packaging weight and transportation costs.

By Regional Analysis

Region-wise, the market is analyzed across North America, Europe, Asia Pacific, and LAMEA. The North America segment garnered 26.5% revenue share in the market in 2022. An increase in consumer activity in North America has resulted in a heightened desire for ready-to-eat meals, frequently presented in it for their extended shelf life and convenience.

Recent Strategies Deployed in the Market

• 2023-Sep: Sonoco Products Company took over RTS Packaging, a US-based packaging and container manufacturing company. Through this acquisition, Sonoco Products Company would reinforce and broaden its portfolio of 100% recycled fiber-based packaging solutions, catering to the increasing demands of consumer markets such as wine, spirits, food, beauty, and healthcare.
• 2023-Sep: Sealed Air came into partnership with Sparck Technologies, a packaging and container manufacturing company in the Netherlands. Through this partnership, Sealed Air would transform the approach to packaging operations for businesses in the Asia Pacific region.
• 2023-Aug: Amcor Plc took over Phoenix Flexibles, an Indian packaging and container manufacturing company. Through this acquisition, Amcor Plc would promptly enhance its capacity to meet ongoing high demand. Additionally, Amcor would utilize advanced film technology, which enables the local production of a wider array of sustainable packaging solutions. These capabilities empower Amcor to diversify its product offerings into high-value segments that are particularly appealing.
• 2022-Feb: Mondi Plc came into partnership with Henkel, a German multinational chemical and consumer goods company. Through this partnership, Mondi Plc would unveil a refill pouch for Pril that is entirely recyclable and made from a single material.
• 2021-Dec: Huhtamaki Oyj came into partnership with SABIC, a Saudi chemical manufacturing company, and Mars Petcare, a US-based manufacturing company. Through this partnership, Huhtamaki Oyj would adopt certified circular polypropylene for the Sheba® brand signifies a shift towards sustainable packaging for wet pet food.
• 2021-Oct: Mondi Plc introduced the recyclable "RetortPouch". The innovative high-barrier pouch would substitute intricate multi-layer and non-recyclable packaging for various food and wet pet food items.
• 2021-Oct: Coveris Management GmbH introduced the "MonoflexBE stand-up pouch". Pouches are currently offered for Tesco BBQ Chicken Breast Pieces, with a focus on serving various needs for recyclable, lightweight stand-up pouches possessing high barrier properties. The scope extends beyond chicken to include applications such as meat, fish, poultry, and dairy within the culinary convenience sector.

List of Key Companies Profiled

• Amcor Plc
• Sonoco Products Company
• Mondi Plc
• Coveris Management GmbH (Sun Capital Partners, Inc.)
• Sealed Air
• Flair Flexible Packaging Corporation
• Winpak Ltd. (Wihuri International Oy)
• Constantia Flexibles Group GmbH (Multi-Color Corporation)
• Huhtamaki Oyj
• HPM Global Inc.

Global Retort Pouch Market Report Segmentation

By Type (Volume, Kilo Tonnes, USD Billion, 2019-2030)

• Stand-up Pouches
• Flat Pouches

By Closure Type (Volume, Kilo Tonnes, USD Billion, 2019-2030)

• Zipper
• Tear Notch
• Spout

By Application (Volume, Kilo Tonnes, USD Billion, 2019-2030)

• Food
• Beverages
• Pet Food
• Others

By Material (Volume, Kilo Tonnes, USD Billion, 2019-2030)

• Polypropylene (PP)
• Polyethylene (PE)
• Polyamide (PA)
• Polyethylene Terephthalate (PET)
• Aluminium Foil
• Others

By Geography (Volume, Kilo Tonnes, USD Billion, 2019-2030)

• North America
• US
• Canada
• Mexico
• Rest of North America
• Europe
• Germany
• UK
• France
• Russia
• Spain
• Italy
• Rest of Europe
• Asia Pacific
• China
• Japan
• India
• South Korea
• Singapore
• Malaysia
• Rest of Asia Pacific
• LAMEA
• Brazil
• Argentina
• UAE
• Saudi Arabia
• South Africa
• Nigeria
• Rest of LAMEA