Global Manufacturing Execution Systems Market Size, Share & Industry Trends Analysis Report By Offering (Services and Software), By Deployment Type (On-premises, Hybrid and On-demand), By Industry, By Regional Outlook and Forecast, 2022 – 2028
The Global Manufacturing Execution Systems Market size is expected to reach $21.9 billion by 2028, rising at a market growth of 9.1% CAGR during the forecast period.
Manufacturing execution system is the name of the information system that connects, monitors, and controls complex data flows and manufacturing devices or equipment on shop floors. This system's primary goals are to increase output and ensure that industrial processes are carried out effectively. It aids in maximizing manufacturing operations' efficiency, profitability, compliance, and quality. Consequently, finds use in the management of inventories, analysis of quality, allocation of resources, tracking of production, and other sectors including oil and gas, consumer electronics, food and beverage, and automotive. Automation technology advancements open up the market for more advanced and superior production execution solutions.
There is an increasing need for very complicated items to be supplied in record time for many industries. It is more challenging than ever to balance customer demand with quality and traceability requirements, particularly in sophisticated industries such as aerospace and defence. By recording all as-built data down the whole production tree and providing users with access to a real-time single source of information to implement quality control and reduce risk, MES helps enterprises to fulfil traceability needs.
The MES offers a wide range of capabilities for analyzing business performance and contextualizing data. Executives & supervisors can operate with the same source of data that is upgraded in real-time from the production floor thanks to the consolidation of company data and the availability of dashboards with reporting tools. Monitoring product cycle time, resource use, and scheduling adherence are crucial performance analysis tasks. Supplier data can be incorporated into MES as well, allowing manufacturers to monitor all third parties' performance.
COVID-19 Impact Analysis
Owing to the COVID-19 outbreak, the market growth for factory execution systems shrank in 2020. Major halts in many industrial operations, such as manufacturing plants not operating and low productivity in manufacturing units, were brought on by this. It had an impact on the earnings of several important market participants. The pandemic also caused a number of manufacturing facilities to close and output to be suspended in a number of different industries worldwide. Several end industry operations, including those in the power generation, oil and gas, and automotive sectors, among others, saw significant transformation during the post-pandemic phase. Manufacturing execution systems market would expand in the coming years owing to the various operations & guidelines that have been established for COVID-19 for smoother operations.
Market Growth Factors
Rising need for huge production and connected supply chain
One of the main factors driving the MES industry is the demand for a linked supply chain in industrial industries. An essential component for enabling effective manufacturing activities is efficient data flow throughout the factory. IoT systems could be utilized by factories for supply chain reporting, inventory tracking, and location tracking of manufactured goods. The simple flow of data across the whole supply chain is another benefit of connected manufacturing solution, which enables it simple for businesses to adapt to the shifting market conditions.
Increasing Investment in MES to Boost Energy Efficiency and Sustainable Production
Many large companies and SMEs are implementing manufacturing execution systems because they improve manufacturing processes. Production efficiency is aided by these systems' capacity to boost output, cut costs, boost quality, enabling real-time data collection and tracking of products. This aspect is anticipated to promote the adoption of these systems in order to boost revenues. The use of manufacturing execution systems also results in decreases in the amount of waste and energy used throughout the manufacturing process. For instance, putting a MES system on a shop floor eliminates the requirement for paperwork & physical storage space while not requiring additional IT resources.
Market Restraining Factors
High Cost of Installation and Maintenance of MES
A company's expenses will rise as a result of the investment cost of MES, which also involves acquisition, consultation, adjustment, installation, and running costs. The capital investments for MES are especially substantial because they contain a number of services linked to this system, whose implementation varies by industry. The costs associated with MES are mostly implementation and operating costs, which consequently raise a company's costs. MES can be fairly pricey due to the intricacy of the programme and other costs like custom integration.
Offering Outlook
On the basis of offering, the manufacturing execution system market is segmented into Software and Services. Software segment procured a significant revenue share in the manufacturing executing systems market in 2021. Additionally, enterprises can benefit from customized production, a major trend in the development of industrial execution systems, with the use of MES software. A smart factory may go from mass manufacturing to mass personalization and quickly and affordably fulfill the demand for reduced cost, and highly customized items.
Deployment Outlook
Based on deployment type, the manufacturing execution system market is divided into On-premises, On-demand and Hybrid. Hybrid segment garnered a significant revenue share in the manufacturing execution systems market in 2021. Due to the increasing significance of monitoring real information about the activities in oil and gas fields, the usage of hybrid implementation of manufacturing execution systems has grown in the oil and gas sector. Along with that, a hybrid manufacturing execution system also offers additional storage space, protecting data security.
Industry Outlook
By Industry, the manufacturing execution systems market is bifurcated into Process industry (the manufacturing execution system is classified into Food & Beverages, Oil & Gas, Chemicals, Pulp & Paper, Pharmaceuticals & Life Sciences, Energy & Power, Water & Wastewater Management and Others) and Discrete industry (Automotive, Aerospace, Medical devices, Consumer packaged goods and Others). Process industry segment recorded a significant revenue share in the manufacturing execution systems market in 2021. The process of making products like paints, textiles, specialty chemicals, or pharmaceuticals includes combining elements in accordance with precise formulas or recipes. One of several industry modes has always been the focus of traditional manufacturing software.
Regional Outlook
Region-wise, the manufacturing execution systems market is analyzed across North America, Europe, Asia Pacific and LAMEA. Asia Pacific garnered a promising revenue share in the manufacturing execution systems market in 2021. Asia Pacific has a very high need for manufacturing execution systems because of nations like China, South Korea, Japan, and India. It is the manufacturing execution system market that is expanding at the highest rate. Due to their fast industrialization and emphasis on manufacturing operations in sectors like the consumer electronics, automotive, and other industries, China and India have the fastest-growing economies in the world.
The major strategies followed by the market participants are Product Launches. Based on the Analysis presented in the Cardinal matrix; Siemens AG, Honeywell International, Inc. and Oracle Corporation are the forerunners in the Manufacturing Execution Systems Market. Companies such as Emerson Electric Co., Rockwell Automation, Inc. and Dassault Systèmes SE are some of the key innovators in Manufacturing Execution Systems Market.
The market research report covers the analysis of key stake holders of the market. Key companies profiled in the report include Siemens AG, Honeywell International, Inc., General Electric (GE) Co., Dassault Systèmes SE, SAP SE, ABB Group, Oracle Corporation, Applied Materials, Inc., Emerson Electric Co., Rockwell Automation, Inc.
Recent Strategies deployed in Manufacturing Execution Systems Market
Partnerships, Collaborations and Agreements:
Jul-2022: ABB entered into a Memorandum of Understanding (MoU) with SKF, a Swedish bearing and seal manufacturing company. This MoU would explore the chances for collaboration in the automation of manufacturing procedures. Under the partnership, SKF and ABB would detect and analyze solutions to enhance manufacturing production and support clients’ better production efficiency.
Jun-2022: Emerson signed an agreement with Jotun, a leading manufacturer of decorative paints and marine, protective, and powder coatings. This agreement aimed to automate and digitalize its overall manufacturing facilities. The five-year agreement would allow Jotun to deploy Emerson’s digital technologies to improve all factors of manufacturing automation in factories, and for selected upgrades in certain of its 39 prevailing factories across the globe.
Feb-2022: Dassault Systèmes came into a partnership with Cadence Design Systems, an American multinational computational software company. This partnership aimed to offer enterprise customers in various vertical markets. Along with that, both the companies would integrate Dassault Systèmes’ 3DEXPERIENCE platform with the Cadence Allegro platform in a joint solution, which would allow clients to master the multidiscipline modeling, simulation, and optimization of complicated, connected electronic systems.
Product Launches and Product Expansions:
May-2022: Honeywell released the C300PM, a flexible and cost-effective solution. This solution is developed to offer a unified process control platform. The latest controller would allow effortless technology evolution for consumers looking forward to using the features of the state-of-the-art C300 process controller along with retaining a familiar hardware package.
May-2022: Honeywell introduced advancements to Honeywell Forge, the leading enterprise performance management software solution. This solution is developed to help consumers to boost their digital transformation journey. Along with that, this class of offerings that involves Honeywell Forge Connected Warehouse would assist enterprises to streamline operations and reduce costs by offering better visibility of data and real-time insights, monitoring, and automation.
Jul-2021: Dassault Systemes released DELMIAworks. This product would connect the whole design to the manufacturing procedure. In addition, this product involves real-time internet of things (IoT) solution for production and process monitoring aimed at boosting operational efficiency and transparency all over the companies.
Apr-2021: Siemens expanded its product line by the launch of a new version Opcenter Execution Pharma version 6.2.3. This software is formerly called SIMATIC IT eBR, which provides native integration among the manufacturing execution system (MES) and the distributed control system (DCS) layer.
Acquisitions and Mergers:
Sep-2021: Rockwell Automation took over Plex Systems, the leading cloud-native smart manufacturing platform. This acquisition aimed to boost Rockwell's strategy to transform the Connected Enterprise, fueling faster time to value for consumers as they constantly adopt cloud solutions to enhance agility, resilience, and sustainability in their operations.
Sep-2021: Honeywell acquired Performix, a provider of manufacturing execution system (MES) software. This acquisition aimed to develop the world's top integrated software platform for consumers across the life sciences industry who are looking forward to getting quick compliance, better reliability, and enhanced production throughput at the highest levels of quality.
Mar-2021: Siemens took over C&S Electric Limited, a leading manufacturer of electrical and electronic equipment. This acquisition aimed to focus on the regions of intelligent infrastructure for buildings & distributed energy systems, power generation & distribution, and automation & digitalization in the procedure and manufacturing sectors.
Scope of the Study
Market Segments covered in the Report:
By Offering
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