Global Thermal Spray Powder Market 2025 by Manufacturers, Regions, Type and Application, Forecast to 2031

According to our (Global Info Research) latest study, the global Thermal Spray Powder market size was valued at US$ 3576 million in 2024 and is forecast to a readjusted size of USD 4549 million by 2031 with a CAGR of 3.3% during review period.

Thermal spraying technology is a method of using a certain heat source to heat the thermal spray material to melt or semi-melt, and atomize it through flame flow or external high-speed airflow, and then spray it onto the surface of the substrate (workpiece) to combine with the substrate to form a certain functional coating. Thermal spraying technology creates a special working surface on the surface of ordinary materials, which has a series of functions such as corrosion resistance, wear resistance, friction reduction, high temperature resistance, oxidation resistance, heat insulation, insulation, conductivity, and microwave radiation protection, so as to achieve the purpose of saving materials and energy. This special working surface is called a coating, and the working method of making the coating is called thermal spraying. This report mainly studies the thermal spray powder market. Thermal spray powder is the ceramic powder and metal/alloy powder commonly used in thermal spraying technology, which can provide protection for parts against wear, erosion and corrosion.

Thermal spraying technology is one of the important components of surface process technology, accounting for about one-third of surface engineering technology. Thermal spraying technology has been widely used in various fields, including aerospace, steel, petrochemical, anti-corrosion construction, machinery, light industry, textile, paper printing, power generation, navigation and other industries, with huge market potential. The growth of these downstream demands has promoted the market growth of thermal spray powder. At present, China's economy is developing rapidly, stably and healthily, which is a good stage of economic development since the founding of the People's Republic of China. As a high-tech industry and multidisciplinary cross-cutting and marginal technology, thermal spraying is extremely sensitive to the development status of the national economy, especially the development status of the manufacturing industry and the adjustment of product structure, and has a strong dependence. Such an economic situation has promoted the development of the thermal spray powder market.

This report is a detailed and comprehensive analysis for global Thermal Spray Powder market. Both quantitative and qualitative analyses are presented by manufacturers, by region & country, by Type and by Application. As the market is constantly changing, this report explores the competition, supply and demand trends, as well as key factors that contribute to its changing demands across many markets. Company profiles and product examples of selected competitors, along with market share estimates of some of the selected leaders for the year 2025, are provided.

Key Features:

Global Thermal Spray Powder market size and forecasts, in consumption value ($ Million), sales quantity (Tons), and average selling prices (US$/Ton), 2020-2031

Global Thermal Spray Powder market size and forecasts by region and country, in consumption value ($ Million), sales quantity (Tons), and average selling prices (US$/Ton), 2020-2031

Global Thermal Spray Powder market size and forecasts, by Type and by Application, in consumption value ($ Million), sales quantity (Tons), and average selling prices (US$/Ton), 2020-2031

Global Thermal Spray Powder market shares of main players, shipments in revenue ($ Million), sales quantity (Tons), and ASP (US$/Ton), 2020-2025

The Primary Objectives in This Report Are:

To determine the size of the total market opportunity of global and key countries

To assess the growth potential for Thermal Spray Powder

To forecast future growth in each product and end-use market

To assess competitive factors affecting the marketplace

This report profiles key players in the global Thermal Spray Powder market based on the following parameters - company overview, sales quantity, revenue, price, gross margin, product portfolio, geographical presence, and key developments. Key companies covered as a part of this study include Oerlikon Group, Praxair Surface Technologies, TOCALO, Tosoh, Saint-Gobain, Treibacher Industrie, Höganäs, Showa Denko, Honeywell International Inc (UOP), Kennametal, etc.

This report also provides key insights about market drivers, restraints, opportunities, new product launches or approvals.

Market Segmentation

Thermal Spray Powder market is split by Type and by Application. For the period 2020-2031, the growth among segments provides accurate calculations and forecasts for consumption value by Type, and by Application in terms of volume and value. This analysis can help you expand your business by targeting qualified niche markets.

Market segment by Type
Ceramic Powder
Metal/Alloy Powder

Market segment by Application
Military
Aerospace
Automotive
Energy
Others

Major players covered
Oerlikon Group
Praxair Surface Technologies
TOCALO
Tosoh
Saint-Gobain
Treibacher Industrie
Höganäs
Showa Denko
Honeywell International Inc (UOP)
Kennametal
Daiichi Kigenso Kagaku Kogyo
BGRIMM Advanced Materials Science&Technology Co.,Ltd.
Yaan Bestry Performance Materials Co. Ltd.
CHALCO

Market segment by region, regional analysis covers

North America (United States, Canada, and Mexico)

Europe (Germany, France, United Kingdom, Russia, Italy, and Rest of Europe)

Asia-Pacific (China, Japan, Korea, India, Southeast Asia, and Australia)

South America (Brazil, Argentina, Colombia, and Rest of South America)

Middle East & Africa (Saudi Arabia, UAE, Egypt, South Africa, and Rest of Middle East & Africa)

The content of the study subjects, includes a total of 15 chapters:

Chapter 1, to describe Thermal Spray Powder product scope, market overview, market estimation caveats and base year.

Chapter 2, to profile the top manufacturers of Thermal Spray Powder, with price, sales quantity, revenue, and global market share of Thermal Spray Powder from 2020 to 2025.

Chapter 3, the Thermal Spray Powder competitive situation, sales quantity, revenue, and global market share of top manufacturers are analyzed emphatically by landscape contrast.

Chapter 4, the Thermal Spray Powder breakdown data are shown at the regional level, to show the sales quantity, consumption value, and growth by regions, from 2020 to 2031.

Chapter 5 and 6, to segment the sales by Type and by Application, with sales market share and growth rate by Type, by Application, from 2020 to 2031.

Chapter 7, 8, 9, 10 and 11, to break the sales data at the country level, with sales quantity, consumption value, and market share for key countries in the world, from 2020 to 2025.and Thermal Spray Powder market forecast, by regions, by Type, and by Application, with sales and revenue, from 2026 to 2031.

Chapter 12, market dynamics, drivers, restraints, trends, and Porters Five Forces analysis.

Chapter 13, the key raw materials and key suppliers, and industry chain of Thermal Spray Powder.

Chapter 14 and 15, to describe Thermal Spray Powder sales channel, distributors, customers, research findings and conclusion.