Additive Manufacturing with Metal Powder

Global Additive Manufacturing with Metal Powder Market to Reach US$1.8 Billion by 2030

The global market for Additive Manufacturing with Metal Powder estimated at US$587.0 Million in the year 2024, is expected to reach US$1.8 Billion by 2030, growing at a CAGR of 21.0% over the analysis period 2024-2030. Powder Bed Technique, one of the segments analyzed in the report, is expected to record a 23.3% CAGR and reach US$1.2 Billion by the end of the analysis period. Growth in the Blown Powder Technique segment is estimated at 19.1% CAGR over the analysis period.

The U.S. Market is Estimated at US$154.3 Million While China is Forecast to Grow at 19.8% CAGR

The Additive Manufacturing with Metal Powder market in the U.S. is estimated at US$154.3 Million in the year 2024. China, the world`s second largest economy, is forecast to reach a projected market size of US$281.1 Million by the year 2030 trailing a CAGR of 19.8% over the analysis period 2024-2030. Among the other noteworthy geographic markets are Japan and Canada, each forecast to grow at a CAGR of 19.5% and 17.9% respectively over the analysis period. Within Europe, Germany is forecast to grow at approximately 14.2% CAGR.

Global Additive Manufacturing with Metal Powder Market – Key Trends & Drivers Summarized

How Is Metal Powder Revolutionizing Additive Manufacturing Technologies?

Additive manufacturing with metal powder, often referred to as metal 3D printing, has redefined the production of complex, high-precision parts across various industries. This technology utilizes finely powdered metals such as aluminum, titanium, and stainless steel, which are selectively fused layer by layer using lasers or electron beams. Its ability to produce highly intricate components with reduced material waste and improved mechanical properties makes it a cornerstone of modern manufacturing. Industries like aerospace, automotive, and healthcare are increasingly adopting metal additive manufacturing for applications ranging from lightweight structural components to patient-specific implants. The growing emphasis on sustainability and resource efficiency has further amplified its appeal, as the technology minimizes waste compared to traditional subtractive manufacturing methods. As businesses seek to reduce production lead times and customize parts for unique applications, additive manufacturing with metal powder continues to gain traction, proving itself indispensable in achieving both precision and efficiency.

What Innovations Are Driving the Evolution of Metal Additive Manufacturing?

Technological advancements in additive manufacturing processes, materials, and software are propelling the market forward, enhancing both the capabilities and accessibility of metal 3D printing. Improved powder atomization techniques have enabled the production of finer and more uniform metal powders, ensuring better print quality and performance. Innovations such as multi-laser systems and hybrid manufacturing—combining additive and subtractive methods—have significantly increased the speed and scalability of production. Additionally, advancements in post-processing techniques, such as hot isostatic pressing (HIP), have enhanced the mechanical properties and surface finish of printed components, making them suitable for critical applications in aerospace and healthcare. The development of AI-powered design software has further revolutionized the field, enabling topology optimization and generative design, which results in lightweight yet robust parts. Moreover, the integration of real-time monitoring and quality assurance systems during the printing process has improved reliability, making metal additive manufacturing a more viable option for mass production.

Which Industries and Regions Are Leading the Demand for Metal Additive Manufacturing?

The demand for additive manufacturing with metal powder is surging globally, with specific industries and regions emerging as key contributors to its growth. The aerospace and defense sectors are the largest adopters, leveraging the technology to produce lightweight, fuel-efficient parts with superior performance characteristics. The automotive industry is increasingly incorporating metal additive manufacturing to create prototypes, tooling, and even end-use components for electric vehicles, where weight reduction is critical. Healthcare applications, such as custom implants and surgical tools, are also driving demand, as the technology enables the creation of patient-specific solutions. Regionally, North America and Europe dominate the market, benefiting from advanced manufacturing ecosystems and significant R&D investments. The Asia-Pacific region, however, is emerging as a high-growth area, driven by the rapid industrialization of countries like China and India and increasing adoption by their burgeoning automotive and aerospace sectors. The expansion of metal additive manufacturing into new sectors, such as energy and oil & gas, further highlights its growing relevance and market potential.

What Factors Are Driving Growth in the Additive Manufacturing with Metal Powder Market?

The growth in the Additive Manufacturing with Metal Powder market is driven by several factors, including technological advancements, rising demand for lightweight and customized components, and the increasing adoption of metal 3D printing in critical industries. The aerospace and automotive sectors are major drivers, as they require highly precise and efficient manufacturing methods to meet performance and regulatory standards. Innovations in metal powder production and additive manufacturing equipment have expanded the range of materials and applications, making the technology accessible to a broader range of industries. The shift toward sustainable manufacturing practices, coupled with the ability to produce complex parts with minimal waste, has further fueled adoption. Additionally, government initiatives to promote advanced manufacturing technologies and the establishment of regional additive manufacturing hubs have supported market growth. The increasing affordability of metal powders and 3D printing equipment has also made the technology more accessible to small and medium-sized enterprises (SMEs), ensuring its continued expansion across diverse sectors.

SCOPE OF STUDY:

The report analyzes the Additive Manufacturing with Metal Powder market in terms of units by the following Segments, and Geographic Regions/Countries:

Segments:
Manufacturing Technique (Powder Bed Technique, Blown Powder Technique, Other Manufacturing Techniques); Material (Alloy Material, Stainless Steel Material, Precious Metals Material, Aluminum Oxide Powder, Tungsten Material, Silicon Carbide, Other Materials); Application (Aerospace Application, Automotive Application, Medical Application, Oil and Gas Application, Energy Application, Other Applications)

Geographic Regions/Countries:
World; United States; Canada; Japan; China; Europe (France; Germany; Italy; United Kingdom; and Rest of Europe); Asia-Pacific; Rest of World.

Select Competitors (Total 34 Featured) -

• 3D Systems, Inc.
• Additive Industries B.V.
• EOS GmbH
• Höganäs AB
• Kennametal Inc.
• Markforged, Inc.
• Optomec, Inc.
• OC Oerlikon Corporation AG
• Renishaw plc
• Sandvik AB
• TRUMPF SE + Co. KG
• voestalpine BÖHLER Edelstahl GmbH & Co KG
• Volkmann GmbH

TARIFF IMPACT FACTOR

Our new release incorporates impact of tariffs on geographical markets as we predict a shift in competitiveness of companies based on HQ country, manufacturing base, exports and imports (finished goods and OEM). This intricate and multifaceted market reality will impact competitors by artificially increasing the COGS, reducing profitability, reconfiguring supply chains, amongst other micro and macro market dynamics.

We are diligently following expert opinions of leading Chief Economists (14,949), Think Tanks (62), Trade & Industry bodies (171) worldwide, as they assess impact and address new market realities for their ecosystems. Experts and economists from every major country are tracked for their opinions on tariffs and how they will impact their countries.

We expect this chaos to play out over the next 2-3 months and a new world order is established with more clarity. We are tracking these developments on a real time basis.

As we release this report, U.S. Trade Representatives are pushing their counterparts in 183 countries for an early closure to bilateral tariff negotiations. Most of the major trading partners also have initiated trade agreements with other key trading nations, outside of those in the works with the United States. We are tracking such secondary fallouts as supply chains shift.

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APRIL 2025: NEGOTIATION PHASE

Our April release addresses the impact of tariffs on the overall global market and presents market adjustments by geography. Our trajectories are based on historic data and evolving market impacting factors.

JULY 2025 FINAL TARIFF RESET

Complimentary Update: Our clients will also receive a complimentary update in July after a final reset is announced between nations. The final updated version incorporates clearly defined Tariff Impact Analyses.

Reciprocal and Bilateral Trade & Tariff Impact Analyses:

USA
CHINA
MEXICO
CANADA
EU
JAPAN
INDIA
176 OTHER COUNTRIES.

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