The Global Market for Green and Sustainable Electronics Manufacturing 2024-2034

The Global Market for Green and Sustainable Electronics Manufacturing 2024-2034



The electronics industry has witnessed massive growth over the past few decades, with electronic devices becoming an integral part of modern life. However, this growth has also led to significant environmental impacts, including high energy consumption, resource depletion, and electronic waste (e-waste). According to the UN, waste electronics is the fastest growing and most hazardous waste stream globally. This has resulted in an increasing need to make electronics manufacturing more sustainable and environmentally friendly, leading to the emergence of "green electronics" as an approach to reducing the electronics industry's environmental footprint.

Development of sustainable printed circuit board (PCB) designs has grown recently as part of the push for green manufacturing. Traditional PCB manufacturing relies on energy intensive and high-emission processes that involve copper, epoxy resin, glass fiber, and water that are harmful to the environment. Recycling techniques have low efficiency and include laborious processes.

New materials are being utilized that are easily recyclable, and biodegradable polymers and paper PCBs are used in PCB manufacturing. Environmentally friendly etchants for existing subtractive processes and additive manufacturing such as inkjet and laser printing is also increasingly utilized. By employing additive methods, energy consumption during manufacturing can be even five times less than with conventional methods. Sustainable and printable substrate materials including different cellulose and wood-based materials, bioplastics, and biocomposites have been developed.

The Global Market for Green and Sustainable Electronics Manufacturing 2024-2034 provides a comprehensive analysis of the global green electronics manufacturing industry. The report covers industry trends, drivers, challenges, approaches, technologies, materials, processes, and leading companies across printed circuit boards (PCBs), integrated circuits (ICs), batteries, assembly, and the electronics supply chain. Market revenues and forecasts are provided for sustainable PCBs and ICs, segmented by substrate and process types, through 2034.

The report profiles 40+ innovative companies offering greener materials, chemistries, equipment and manufacturing services enabling the transition to more circular, lower carbon electronics. Multiple tables summarize key manufacturers, processes, materials, and sustainability strategies for green electronics.

Analysis is provided on trends in renewables, additive processes, biobased and recycled materials, toxicity reduction, supply chain transparency, e-waste recovery, and life cycle optimization to minimize electronics' environmental footprint. The report helps electronics OEMs, PCBs, ICs, EMS companies and suppliers benchmark sustainability efforts and identify new opportunities.

Report contents include:
 Overview of green electronics manufacturing and drivers for sustainability such as e-waste reduction, lower emissions, and resource efficiency.
 Analysis of environmental impacts like carbon emissions, water usage, and waste.
 Regulations and certifications promoting sustainable electronics.
 Powering electronics through renewable batteries.
 Use of bioplastics for injection molded parts.
 Comparison of conventional vs sustainable manufacturing approaches.
 Analysis of strategies including renewable energy, materials efficiency, sustainable chemistry, recycled materials, and supply chain management.
 Sustainable PCB manufacturing including materials, substrates, patterning, component attachment.
 Sustainable integrated circuits manufacturing.
 End-of-life considerations for electronics.
 Global PCB market size and forecast 2018-2034.
 Sustainable PCB and IC revenue forecasts segmented by technology type.
 Profiles of 40+ companies providing green materials, equipment, and manufacturing services. Companies profiled include DP Patterning, Elephantech, Infineon Technologies, Jiva Materials, Samsung, Syenta, and Tactotek. Additional information on bio-based battery, conductive ink, green & lead-free solder and halogen-free FR4 companies.


  • INTRODUCTION
    • Green electronics manufacturing
    • Drivers for sustainable electronics
      • Table Key factors driving adoption of green electronics.
    • Environmental Impacts of Electronics Manufacturing
      • E-Waste Generation
      • Carbon Emissions
      • Resource Utilization
      • Waste Minimization
        • Table Key circular economy strategies for electronics.
      • Supply Chain Impacts
    • New opportunities from sustainable electronics
    • Regulations
      • Table Regulations pertaining to green electronics.
      • Certifications
    • Powering sustainable electronics (Bio-based batteries)
      • Table Companies developing bio-based batteries for application in sustainable electronics.
    • Bioplastics in injection moulded electronics parts
  • GREEN ELECTRONICS MANUFACTURING
    • Conventional electronics manufacturing
    • Benefits of Green Electronics manufacturing
      • Table Benefits of Green Electronics Manufacturing
    • Challenges in adopting Green Electronics manufacturing
      • Table Challenges in adopting Green Electronics manufacturing.
    • Approaches
      • Closed-Loop Manufacturing
      • Digital Manufacturing
      • Renewable Energy Usage
        • Table Major chipmakers' renewable energy road maps.
      • Energy Efficiency
        • Table Energy efficiency in sustainable electronics manufacturing.
      • Materials Efficiency
      • Sustainable Chemistry
      • Recycled Materials
        • Table Composition of plastic waste streams.
        • Table Comparison of mechanical and advanced chemical recycling.
        • Table Example chemically recycled plastic products.
      • Bio-Based Materials
        • Table Bio-based and non-toxic materials in sustainable electronics.
    • Greening the Supply Chain
      • Key focus areas
        • Table Key focus areas for enabling greener and ethically responsible electronics supply chains.
      • Sustainability activities from major electronics brands
        • Table Sustainability programs and disclosure from major electronics brands.
      • Key challenges
      • Use of digital technologies
    • SUSTAINABLE PRINTED CIRCUIT BOARD (PCB) MANUFACTURING
      • Conventional PCB manufacturing
        • Table PCB manufacturing process.
        • Table Challenges in PCB manufacturing.
      • Trends in PCBs
        • Table 3D PCB manufacturing.
      • Reconciling sustainability with performance
        • Table Comparison of some sustainable PCB alternatives against conventional options in terms of key performance factors.
      • Sustainable supply chains
        • Table Sustainable PCB supply chain.
      • Sustainability in PCB manufacturing
        • Table Key areas where the PCB industry can improve sustainability.
      • Design of PCBs for sustainability
        • Table Improving sustainability of PCB design.
        • Table PCB design options for sustainability.
        • Table Sustainability benefits and challenges associated with 3D printing.
      • Materials
        • Table Conductive ink producers.
        • Table Green and lead-free solder companies.
        • Table Biodegradable substrates for PCBs.
        • Table Overview of mycelium fibers-description, properties, drawbacks and applications.
        • Table Application of lignin in composites.
        • Table Properties of lignins and their applications.
        • Table Properties of flexible electronics cellulose nanofiber film (nanopaper).
        • Table Companies developing cellulose nanofibers for electronics.
        • Table Commercially available PHAs.
      • Substrates
        • Table Main limitations of the FR4 material system used for manufacturing printed circuit boards (PCBs).
        • Table Halogen-free FR4 companies.
        • Table Properties of biobased PCBs.
        • Table Applications of flexible (bio) polyimide PCBs.
      • Sustainable patterning and metallization in electronics manufacturing
        • Table Main patterning and metallization steps in PCB fabrication and sustainable options.
        • Table Sustainability issues with conventional metallization processes.
        • Table Benefits of print-and-plate.
        • Table Sustainable alternative options to standard plating resists used in printed circuit board (PCB) fabrication.
        • Table Applications for laser induced forward transfer
        • Table Copper versus silver inks in laser-induced forward transfer (LIFT) for electronics fabrication.
        • Table Approaches for in-situ oxidation prevention.
        • Table Market readiness and maturity of different lead-free solders and electrically conductive adhesives (ECAs) for electronics manufacturing.
        • Table Advantages of green electroless plating.
      • Sustainable attachment and integration of components
        • Table Comparison of component attachment materials.
        • Table Comparison between sustainable and conventional component attachment materials for printed circuit boards
        • Table Comparison between the SMAs and SMPs.
        • Table Comparison of conductive biopolymers versus conventional materials for printed circuit board fabrication.
        • Table Comparison of curing and reflow processes used for attaching components in electronics assembly.
        • Table Low temperature solder alloys.
        • Table Thermally sensitive substrate materials.
    • Sustainable integrated circuits
      • IC manufacturing
        • Table Limitations of existing IC production.
      • Sustainable IC manufacturing
        • Table Strategies for improving sustainability in integrated circuit (IC) manufacturing.
      • Wafer production
      • Oxidation methods
        • Table Comparison of oxidation methods and level of sustainability.
        • Table Stage of commercialization for oxides.
      • Patterning and doping
        • Table Alternative doping techniques.
      • Metallization
    • End of life
      • Hazardous waste
      • Emissions
      • Water Usage
      • Recycling
        • Table Metal content mg / Kg in Printed Circuit Boards (PCBs) from waste desktop computers.
        • Table Chemical recycling methods for handling electronic waste.
        • Table Electrochemical processes for recycling metals from electronic waste
        • Table Thermal recycling processes for electronic waste.
      • Green Certification
  • GLOBAL MARKET AND REVENUES 2018-2034
    • Global PCB manufacturing industry
      • PCB revenues
        • Table Global PCB revenues 2018-2034 (billions USD), by substrate types.
    • Sustainable PCBs
      • Table Global sustainable PCB revenues 2018-2034, by type (millions USD).
    • Sustainable ICs
      • Table Global sustainable ICs revenues 2018-2034, by type (millions USD).
  • COMPANY PROFILES
    • AlixLabs AB
    • Alpha Assembly Solutions
    • Altana AG (Heliosonic GmbH)
    • Arctic Biomaterials Oy
    • Arkema S.A
    • Arjowiggins Group
    • BeFC
    • Celus GmbH
    • CondAlign AS
    • DP Patterning AB
    • ElectraMet
    • Elephantech, Inc.
    • Enlipsium
    • Fairphone B.V.
    • Flexciton Limited
    • Green Li-ion
    • Green Mineral, Inc.
    • Imec
    • Infineon Technologies AG
    • Intel
    • In2tec
    • IOTech Group Ltd.
    • Jiva Materials Ltd.
    • Kieron Printing Technologies BV
    • Luminovo GmbH
    • Mint Innovation
    • NanoOPS, Inc.
    • Navitas Semiconductor
    • NEU Battery Materials
    • Oji Paper Company
      • Table Oji Holdings CNF products.
    • Pragmatic Semiconductor
    • Rongna New Energy
    • Sabic
    • SAFI-Tech
    • Samsung
    • Soitec
    • Stora Enso Oyj
    • Sunray Scientific
    • Syenta
    • TactoTek Oy
    • Toray Industries
    • Taiwan Semiconductor Manufacturing Company Limited (TSMC)
    • Verde Bioresins, Inc.
    • VTT
  • RESEARCH METHODOLOGY
    • Objectives of This Report
  • REFERENCES

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