US Molded Fiber Food Packaging

US Molded Fiber Food Packaging


Demand for molded fiber food packaging is expected to grow 3.6% annually to $551 million in 2027. While egg cartons and trays will continue to account for the majority of demand, a proliferation of new product introductions will drive healthy growth in unit sales. Market expansion will result from several key factors such as:
  • increasing awareness about sustainability and a global shift towards eco-friendly alternatives
  • advancements in sustainable manufacturing technologies leading to improved quality and functionality of molded fiber food packaging products
  • the rise in corporate responsibility initiatives where companies commit to greener packaging

Sustainability Drives Development of New Molded Fiber Applications


Molded fiber is primarily made from renewable or recycled resources and increasingly uses waste materials such as sugarcane bagasse, bamboo or wheat straw as a fiber source. Increased demand for ecologically sustainable food packaging combined with consumers’ willingness to pay a premium for it drives food packaging companies to offer molded fiber packaging options:
  • Bowls have become a more popular option for frozen prepared foods due to their convenience and efficient portioning and molded fiber is increasingly replacing other materials in the packaging of bowl meals.
  • Molded fiber cups will see greater use due to recent improvements in aqueous barrier solutions that allow for improved performance.
  • Liquid-resistant bottles have created opportunities in such applications as meal replacements.

Technological Advancements & Material Innovations Propel Market Growth


The molded fiber industry is undergoing expansion fueled by technological progress in international markets. This growth is characterized by the expanding slate of high-quality raw materials and the integration of new biodegradable coatings and barrier additives, which are broadening applications and improving the durability and strength of molded fiber. Such developments are stimulating increased demand for sustainable packaging solutions as a preferred alternative to plastic to meet the needs of eco-conscious consumers.

Study Description

This Freedonia industry study analyzes the $532 million US molded fiber food packaging industry. It presents historical demand data (2012, 2017 and 2022) and forecasts (2027) by product (trays and flats, egg cartons, baskets, tills and punnets, and new products) and applications (eggs, fresh produce, prepared foods, meat, poultry, and seafood, and other foods). The study also evaluates company market share and competitive analysis on industry competitors including Footprint, Genpak, Hartmann, Huhtamaki, Pactiv Evergreen, and Tekni-Plex.


  • Executive Summary
    • Table Figure 1-1. Molded Fiber Food Packaging Market Outlook
  • About This Report
    • Report Details
    • Study Scope & Product Description
    • Short-Term Molded Fiber Food Packaging Trends
      • Table Molded Fiber Food Packaging Demand by Application, 2020 – 2024
      • Table Figure 2-1. Molded Fiber Food Packaging Value & Volume Demand, 2020 – 2025
  • Overview
    • Historical Market Trends
      • Table Molded Fiber Food Packaging Demand, 2012 – 2022
      • Table Figure 3-1. Molded Fiber Food Packaging Demand, 2012 – 2022
    • Fiber Trends
      • Demand by Fiber Type
        • Table Molded Fiber Food Packaging Demand by Fiber Type, 2012, 2017, 2022, &2027
      • Wood Pulp
        • Table Figure 3-2. Wood Pulp Food Packaging Demand, 2012, 2017, 2022, &2027
        • Table Figure 3-3. Molded Pulp Food Packaging: Product Examples
      • Other Fibers (Sugarcane, Bamboo, Wheat Fiber)
        • Table Figure 3-4. Other Fiber Food Packaging Demand, 2012, 2017, 2022, &2027
        • Table Figure 3-5. Molded Sugarcane & Bamboo Food Packaging: Product Examples
    • Packaging Product Overview
      • Table Molded Fiber Food Packaging Demand by Product, 2012, 2017, 2022, &2027
      • Table Annual Molded Fiber Food Packaging Demand by Product, 2019 – 2026
      • Table Figure 3-6. Molded Fiber Food Packaging Demand by Product, 2012, 2017, 2022, &2027
    • Pricing Trends
      • Table Selected Molded Fiber Food Packaging Product Prices, 2012, 2017, 2022, &2027
      • Table Annual Selected Molded Fiber Food Packaging Product Prices, 2019 – 2026
      • Table Figure 3-7. Selected Molded Fiber Food Packaging Product Prices, 2019 – 2027
    • Competitive Packaging Materials
      • Table Figure 3-8. Comparative Growth: Molded Fiber Food Packaging Products & Competitive Products, 2022 – 2027
  • Factors Impacting Molded Fiber Food Packaging Demand
    • Food Production Trends
      • Table Figure 4-1. Food Shipments, 2022 – 2027
    • Molded Fiber Production Technology & Product Innovation
    • Sustainability Initiatives
      • Environmental Advantages of Molded Fiber
      • Use of Waste Fiber & Recycled Content
      • Compostability
      • No Tree Movement/Deforestation Concerns
      • PFA Concerns & New Coatings Development
    • Consumer Perspectives on Packaging Sustainability
      • Packaging Materials Ranked by Perceived Eco-Friendliness
      • Sustainable Packaging Features Sought by Consumers
      • Attitudes About Recycling & Biodegradability
      • Preferences for Paper or Fiber-Based Packaging
  • Molded Fiber Trays & Flats
    • Scope & Product Description
      • Table Figure 5-1. Molded Fiber Trays & Flats: Product Examples
    • Demand by Product
    • Demand by Application
      • Table Molded Fiber Tray Demand by Application, 2012, 2017, 2022, &2027
      • Table Annual Molded Fiber Tray Demand by Application, 2019 – 2026
      • Table Figure 5-2. Molded Fiber Tray Demand by Application, 2012, 2017, 2022, &2027
    • Competitive Products
      • Table Figure 5-3. Molded Fiber Trays: Comparative Growth with Competitive Products, 2022 – 2027
    • Key Suppliers
  • Molded Fiber Egg Cartons
    • Scope & Product Description
      • Table Figure 6-1. Molded Fiber Egg Cartons: Product Examples
    • Demand by Application
      • Table Molded Fiber Egg Carton Demand, 2012, 2017, 2022, &2027
      • Table Annual Molded Fiber Egg Carton Demand, 2019 – 2026
      • Table Figure 6-2. Molded Fiber Egg Carton Demand, 2012, 2017, 2022, &2027
    • Product Innovation
    • Competitive Products
      • Table Figure 6-3. Molded Fiber Egg Cartons: Comparative Growth with Competitive Products, 2022 – 2027
    • Key Suppliers
  • Baskets, Tills & Punnets
    • Scope & Product Description
      • Table Figure 7-1. Molded Fiber Baskets, Tills, &Punnets: Product Examples
    • Demand by Application
      • Table Molded Fiber Fresh Produce Basket, Till, &Punnet Demand, 2012, 2017, 2022, &2027
      • Table Annual Molded Fiber Fresh Produce Basket, Till, &Punnet Demand by Application, 2019 – 2026
      • Table Figure 7-2. Molded Fiber Fresh Produce Basket, Till, &Punnet Demand by Application, 2012, 2017, 2022, &2027
    • Competitive Products
      • Table Figure 7-3. Molded Fiber Baskets, Tills, &Punnets: Comparative Growth with Competitive Products, 2022 – 2027
    • Key Suppliers
  • Newer Molded Fiber Products
    • Scope & Product Description
      • Table Figure 8-1. Newer Molded Fiber Products: Examples
    • Demand by Type
      • Table Newer Molded Fiber Food Packaging Product Demand by Type, 2012, 2017, 2022, &2027
      • Table Annual Newer Molded Fiber Food Packaging Product Demand by Type, 2019 – 2026
      • Table Figure 8-2. New Molded Fiber Food Packaging Product Demand by Type, 2012, 2017, 2022, &2027
    • Bowls
    • Clamshells
    • Cups
    • Bottles
  • Applications
    • Demand by Application
      • Table Molded Fiber Food Packaging Demand by Application, 2012, 2017, 2022, &2027
      • Table Annual Molded Fiber Food Packaging Demand by Application, 2019 – 2026
      • Table Figure 9-1. Molded Fiber Food Packaging Demand by Application, 2012, 2017, 2022, &2027
    • Shell Eggs
      • Table Shell Eggs: Molded Fiber Packaging Demand by Product, 2012, 2017, 2022, &2027
      • Table Shell Eggs: Annual Molded Fiber Packaging Demand by Product, 2019 – 2026
      • Table Figure 9-2. Shell Eggs: Molded Fiber Packaging Demand by Product, 2012, 2017, 2022, &2027
    • Fresh Produce
      • Table Fresh Produce: Molded Fiber Packaging Demand by Product, 2012, 2017, 2022, &2027
      • Table Fresh Produce: Annual Molded Fiber Packaging Demand by Product, 2019 – 2026
      • Table Figure 9-3. Fresh Produce: Molded Fiber Packaging Demand by Product, 2012, 2017, 2022, &2027
    • Prepared Foods
      • Table Prepared Foods: Molded Fiber Packaging Demand by Product, 2012, 2017, 2022, &2027
      • Table Prepared Foods: Annual Molded Fiber Packaging Demand by Product, 2019 – 2026
      • Table Figure 9-4. Prepared Foods: Molded Fiber Packaging Demand by Product, 2012, 2017, 2022, &2027
    • Meat, Poultry, &Seafood
      • Table Meat, Poultry, &Seafood Molded Fiber Tray Demand, 2012, 2017, 2022, &2027
      • Table Annual Meat, Poultry, &Seafood Molded Fiber Tray Demand, 2019 – 2026
      • Table Figure 9-5. Meat, Poultry, &Seafood Molded Fiber Tray Demand, 2012, 2017, 2022, &2027
    • Other Foods
      • Table Other Foods: Molded Fiber Packaging Demand by Product, 2012, 2017, 2022, &2027
      • Table Other Foods: Annual Molded Fiber Packaging Demand by Product, 2019 – 2026
      • Table Figure 9-6. Other Foods: Molded Fiber Packaging Demand by Product, 2012, 2017, 2022, &2027
    • New Applications
  • Key Suppliers & Industry Trends
    • Industry Composition
    • Key Suppliers
      • Table Figure 10-1. Molded Fiber Food Packaging Market Share by Company, 2022
    • Mergers & Acquisitions
      • Table Selected Mergers & Acquisitions
  • Appendix
    • Scope
    • Definitions
    • Freedonia Methodology
    • Study-Specific Methodology
    • Sources
    • Associations & Agencies
    • Related Studies & Reports
    • Macroeconomic Assumptions
      • Economic Environment
        • Table Macroeconomic Indicators, 2012, 2017, 2022, &2027
      • Demographic Trends
        • Table Population & Households, 2012, 2017, 2022, &2027
      • Consumer Spending
        • Table Personal Consumption Expenditures & Retail Sales, 2012, 2017, 2022, &2027
      • Retail Sales
        • Table Nondurable Goods Retail Sales, 2012, 2017, 2022, &2027

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