Global Thermal Spray Powder Competitive Landscape Professional Research Report 2025

Global Thermal Spray Powder Competitive Landscape Professional Research Report 2025



Research Summary

Thermal spray powder is a specialized material used in thermal spray coating processes to create protective or functional coatings on surfaces. These powders are designed to be melted or semi-melted during the thermal spray process and form a coating when deposited onto a substrate. The choice of thermal spray powder depends on the specific application requirements, such as the desired coating properties, substrate material, and environmental conditions. Common materials used in thermal spray powders include metals, ceramics, alloys, and composites. Thermal spray coatings are applied in various industries for purposes like corrosion resistance, wear protection, thermal insulation, and restoration of worn or damaged components. The versatility of thermal spray powders makes them valuable for enhancing the performance and durability of a wide range of materials and surfaces in different industrial applications.

According to DIResearch's in-depth investigation and research, the global Thermal Spray Powder market size was valued at XX Million USD in 2024 and is projected to reach XX Million USD by 2032, with a CAGR of XX% (2025-2032). Notably, the China market has changed rapidly in the past few years. By 2024, China's market size is expected to be XX Million USD, representing approximately XX% of the global market share. By 2032, it is anticipated to grow further to XX Million USD, contributing XX% to the worldwide market share.

The major global  manufacturers of Thermal Spray Powder include Oerlikon Group, Praxair Surface Technologies, TOCALO, Tosoh, Saint-Gobain, Treibacher Industrie, Höganäs, Showa Denko, Honeywell International Inc (UOP), Kennametal, Daiichi Kigenso Kagaku Kogyo, BGRIMM Advanced Materials Science&Technology Co.,Ltd., Yaan Bestry Performance Materials Co. Ltd., CHALCO etc. The global players competition landscape in this report is divided into three tiers. The first tier comprises global leading enterprises that command a substantial market share, hold a dominant industry position, possess strong competitiveness and influence, and generate significant revenue. The second tier includes companies with a notable market presence and reputation; these firms actively follow industry leaders in product, service, or technological innovation and maintain a moderate revenue scale. The third tier consists of smaller companies with limited market share and lower brand recognition, primarily focused on local markets and generating comparatively lower revenue.

This report studies the market size, price trends and future development prospects of Thermal Spray Powder. Focus on analysing the market share, product portfolio, prices, sales, revenue and gross profit margin of global major manufacturers, as well as the market status and trends of different product types and applications in the global Thermal Spray Powder market. The report data covers historical data from 2020 to 2024, based year in 2025 and forecast data from 2026 to 2032.

The regions and countries in the report include North America, Europe, China, APAC (excl. China), Latin America and Middle East and Africa, covering the Thermal Spray Powder market conditions and future development trends of key regions and countries, combined with industry-related policies and the latest technological developments, analyze the development characteristics of Thermal Spray Powder industries in various regions and countries, help companies understand the development characteristics of each region, help companies formulate business strategies, and achieve the ultimate goal of the company's global development strategy.  

The data sources of this report mainly include the National Bureau of Statistics, customs databases, industry associations, corporate financial reports, third-party databases, etc. Among them, macroeconomic data mainly comes from the National Bureau of Statistics, International Economic Research Organization; industry statistical data mainly come from industry associations; company data mainly comes from interviews, public information collection, third-party reliable databases, and price data mainly comes from various markets monitoring database.

Global Key Manufacturers of Thermal Spray Powder Include:

Oerlikon Group

Praxair Surface Technologies

TOCALO

Tosoh

Saint-Gobain

Treibacher Industrie

Höganäs

Showa Denko

Honeywell International Inc (UOP)

Kennametal

Daiichi Kigenso Kagaku Kogyo

BGRIMM Advanced Materials Science&Technology Co.,Ltd.

Yaan Bestry Performance Materials Co. Ltd.

CHALCO

Thermal Spray Powder Product Segment Include:

Ceramic Powder

Metal/Alloy Powder

Thermal Spray Powder Product Application Include:

Military

Aerospace

Automotive

Energy

Others

Chapter Scope

Chapter 1: Product Research Range, Product Types and Applications, Market Overview, Market Situation and Trends

Chapter 2: Global Thermal Spray Powder Capacity and Production Analysis

Chapter 3: Global Thermal Spray Powder Industry PESTEL Analysis

Chapter 4: Global Thermal Spray Powder Industry Porter's Five Forces Analysis

Chapter 5: Global Thermal Spray Powder Major Regional Market Size (Revenue, Sales, Price) and Forecast Analysis

Chapter 6: Global Thermal Spray Powder Market Size and Forecast by Type and Application Analysis

Chapter 7: North America Thermal Spray Powder Competitive Analysis (Market Size, Key Players and Market Share, Product Type and Application Segment Analysis, Countries Analysis)

Chapter 8: Europe Thermal Spray Powder Competitive Analysis (Market Size, Key Players and Market Share, Product Type and Application Segment Analysis, Countries Analysis)

Chapter 9: China Thermal Spray Powder Competitive Analysis (Market Size, Key Players and Market Share, Product Type and Application Segment Analysis, Countries Analysis)

Chapter 10: APAC (Excl. China) Thermal Spray Powder Competitive Analysis (Market Size, Key Players and Market Share, Product Type and Application Segment Analysis, Countries Analysis)

Chapter 11: Latin America Thermal Spray Powder Competitive Analysis (Market Size, Key Players and Market Share, Product Type and Application Segment Analysis, Countries Analysis)

Chapter 12: Middle East and Africa Thermal Spray Powder Competitive Analysis (Market Size, Key Players and Market Share, Product Type and Application Segment Analysis, Countries Analysis)

Chapter 13: Global Thermal Spray Powder Competitive Analysis of Key Manufacturers (Sales, Revenue, Market Share, Price, Regional Distribution and Industry Concentration)

Chapter 14: Key Company Profiles (Product Portfolio, Sales, Revenue, Price and Gross Margin)

Chapter 15: Industrial Chain Analysis, Include Raw Material Suppliers, Distributors and Customers

Chapter 16: Research Findings and Conclusion

Chapter 17: Methodology and Data Sources


1 Thermal Spray Powder Market Overview
1.1 Product Definition and Statistical Scope
1.2 Thermal Spray Powder Product by Type
1.2.1 Ceramic Powder
1.2.2 Metal/Alloy Powder
1.3 Thermal Spray Powder Product by Application
1.3.1 Military
1.3.2 Aerospace
1.3.3 Automotive
1.3.4 Energy
1.3.5 Others
1.4 Global Thermal Spray Powder Market Revenue and Sales Analysis
1.4.1 Global Thermal Spray Powder Revenue Market Size Analysis (2020-2032)
1.4.2 Global Thermal Spray Powder Sales Market Size Analysis (2020-2032)
1.4.3 Global Thermal Spray Powder Market Sales Price Trend Analysis (2020-2032)
1.5 Thermal Spray Powder Industry Trends and Innovation
1.5.1 Thermal Spray Powder Industry Trends and Innovation
1.5.2 Thermal Spray Powder Market Drivers and Challenges
2 Global Thermal Spray Powder Capacity and Production Analysis
2.1 Global Thermal Spray Powder Capacity, Production and Utilization (2020-2032)
2.2 Global Thermal Spray Powder Production Growth Trend by Region: 2024 VS 2025 VS 2030
2.3 Global Thermal Spray Powder Production by Region
2.3.1 Global Thermal Spray Powder Production by Region (2020-2025)
2.3.2 Global Thermal Spray Powder Production Forecast by Region (2026-2032)
2.3.3 Global Thermal Spray Powder Production Market Share by Region (2020-2032)
3 Thermal Spray Powder Market PESTEL Analysis
3.1 Political Factors Analysis
3.2 Economic Factors Analysis
3.3 Social Factors Analysis
3.4 Technological Factors Analysis
3.5 Environmental Factors Analysis
3.6 Legal Factors Analysis
4 Thermal Spray Powder Market Porter's Five Forces Analysis
4.1 Competitive Rivalry
4.2 Threat of New Entrants
4.3 Bargaining Power of Suppliers
4.4 Bargaining Power of Buyers
4.5 Threat of Substitutes
5 Global Thermal Spray Powder Market Analysis by Regions
5.1 Thermal Spray Powder Overall Market: 2024 VS 2025 VS 2032
5.2 Global Thermal Spray Powder Revenue and Forecast Analysis (2020-2032)
5.2.1 Global Thermal Spray Powder Revenue and Market Share by Region (2020-2025)
5.2.2 Global Thermal Spray Powder Revenue and Market Forecast by Region (2026-2032)
5.3 Global Thermal Spray Powder Sales and Forecast Analysis (2020-2032)
5.3.1 Global Thermal Spray Powder Sales and Market Share by Region (2020-2025)
5.3.2 Global Thermal Spray Powder Sales and Market Forecast by Region (2026-2032)
5.4 Global Thermal Spray Powder Sales Price Trend Analysis (2020-2032)
6 Global Thermal Spray Powder Market Size by Type and Application
6.1 Global Thermal Spray Powder Market Size by Type
6.1.1 Global Thermal Spray Powder Revenue and Forecast Analysis by Type (2020-2032)
6.1.2 Global Thermal Spray Powder Sales and Forecast Analysis by Type (2020-2032)
6.2 Global Thermal Spray Powder Market Size by Application
6.2.1 Global Thermal Spray Powder Revenue and Forecast Analysis by Application (2020-2032)
6.2.2 Global Thermal Spray Powder Sales and Forecast Analysis by Application (2020-2032)
7 North America
7.1 North America Thermal Spray Powder Market Size and Growth Rate Analysis (2020-2032)
7.2 North America Key Manufacturers Analysis
7.3 North America Thermal Spray Powder Market Size by Type
7.3.1 North America Thermal Spray Powder Sales by Type (2020-2032)
7.3.2 North America Thermal Spray Powder Revenue by Type (2020-2032)
7.4 North America Thermal Spray Powder Market Size by Application
7.4.1 North America Thermal Spray Powder Sales by Application (2020-2032)
7.4.2 North America Thermal Spray Powder Revenue by Application (2020-2032)
7.5 North America Thermal Spray Powder Market Size by Country
7.5.1 US
7.5.2 Canada
8 Europe
8.1 Europe Thermal Spray Powder Market Size and Growth Rate Analysis (2020-2032)
8.2 Europe Key Manufacturers Analysis
8.3 Europe Thermal Spray Powder Market Size by Type
8.3.1 Europe Thermal Spray Powder Sales by Type (2020-2032)
8.3.2 Europe Thermal Spray Powder Revenue by Type (2020-2032)
8.4 Europe Thermal Spray Powder Market Size by Application
8.4.1 Europe Thermal Spray Powder Sales by Application (2020-2032)
8.4.2 Europe Thermal Spray Powder Revenue by Application (2020-2032)
8.5 Europe Thermal Spray Powder Market Size by Country
8.5.1 Germany
8.5.2 France
8.5.3 United Kingdom
8.5.4 Italy
8.5.5 Spain
8.5.6 Benelux
9 China
9.1 China Thermal Spray Powder Market Size and Growth Rate Analysis (2020-2032)
9.2 China Key Manufacturers Analysis
9.3 China Thermal Spray Powder Market Size by Type
9.3.1 China Thermal Spray Powder Sales by Type (2020-2032)
9.3.2 China Thermal Spray Powder Revenue by Type (2020-2032)
9.4 China Thermal Spray Powder Market Size by Application
9.4.1 China Thermal Spray Powder Sales by Application (2020-2032)
9.4.2 China Thermal Spray Powder Revenue by Application (2020-2032)
10 APAC (excl. China)
10.1 APAC (excl. China) Thermal Spray Powder Market Size and Growth Rate Analysis (2020-2032)
10.2 APAC (excl. China) Key Manufacturers Analysis
10.3 APAC (excl. China) Thermal Spray Powder Market Size by Type
10.3.1 APAC (excl. China) Thermal Spray Powder Sales by Type (2020-2032)
10.3.2 APAC (excl. China) Thermal Spray Powder Revenue by Type (2020-2032)
10.4 APAC (excl. China) Thermal Spray Powder Market Size by Application
10.4.1 APAC (excl. China) Thermal Spray Powder Sales by Application (2020-2032)
10.4.2 APAC (excl. China) Thermal Spray Powder Revenue by Application (2020-2032)
10.5 APAC (excl. China) Thermal Spray Powder Market Size by Country
10.5.1 Japan
10.5.2 South Korea
10.5.3 India
10.5.4 Australia
10.5.5 Southeast Asia
11 Latin America
11.1 Latin America Thermal Spray Powder Market Size and Growth Rate Analysis (2020-2032)
11.2 Latin America Key Manufacturers Analysis
1`.3 Latin America Thermal Spray Powder Market Size by Type
11.3.1 Latin America Thermal Spray Powder Sales by Type (2020-2032)
11.3.2 Latin America Thermal Spray Powder Revenue by Type (2020-2032)
11.4 Latin America Thermal Spray Powder Market Size by Application
11.4.1 Latin America Thermal Spray Powder Sales by Application (2020-2032)
11.4.2 Latin America Thermal Spray Powder Revenue by Application (2020-2032)
11.5 Latin America Thermal Spray Powder Market Size by Country
11.6 Latin America Thermal Spray Powder Market Size by Country
11.6.1 Mexico
11.6.2 Brazil
12 Middle East & Africa
12.1 Middle East & Africa Thermal Spray Powder Market Size and Growth Rate Analysis (2020-2032)
12.2 Middle East & Africa Key Manufacturers Analysis
12.3 Middle East & Africa Thermal Spray Powder Market Size by Type
12.3.1 Middle East & Africa Thermal Spray Powder Sales by Type (2020-2032)
12.3.2 Middle East & Africa Thermal Spray Powder Revenue by Type (2020-2032)
12.4 Middle East & Africa Thermal Spray Powder Market Size by Application
12.4.1 Middle East & Africa Thermal Spray Powder Sales by Application (2020-2032)
12.4.2 Middle East & Africa Thermal Spray Powder Revenue by Application (2020-2032)
12.5 Middle East Thermal Spray Powder Market Size by Country
12.5.1 Saudi Arabia
12.5.2 South Africa
13 Competition by Manufacturers
13.1 Global Thermal Spray Powder Market Sales, Revenue and Price by Key Manufacturers (2021-2025)
13.1.1 Global Thermal Spray Powder Market Sales by Key Manufacturers (2021-2025)
13.1.2 Global Thermal Spray Powder Market Revenue by Key Manufacturers (2021-2025)
13.1.3 Global Thermal Spray Powder Average Sales Price by Manufacturers (2021-2025)
13.2 Thermal Spray Powder Competitive Landscape Analysis and Market Dynamic
13.2.1 Thermal Spray Powder Competitive Landscape Analysis
13.2.2 Global Key Manufacturers Headquarter Location and Key Area Sales
13.2.3 Market Dynamic
14 Key Companies Analysis
14.1 Oerlikon Group
14.1.1 Oerlikon Group Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.1.2 Oerlikon Group Thermal Spray Powder Product Portfolio
14.1.3 Oerlikon Group Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.2 Praxair Surface Technologies
14.2.1 Praxair Surface Technologies Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.2.2 Praxair Surface Technologies Thermal Spray Powder Product Portfolio
14.2.3 Praxair Surface Technologies Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.3 TOCALO
14.3.1 TOCALO Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.3.2 TOCALO Thermal Spray Powder Product Portfolio
14.3.3 TOCALO Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.4 Tosoh
14.4.1 Tosoh Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.4.2 Tosoh Thermal Spray Powder Product Portfolio
14.4.3 Tosoh Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.5 Saint-Gobain
14.5.1 Saint-Gobain Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.5.2 Saint-Gobain Thermal Spray Powder Product Portfolio
14.5.3 Saint-Gobain Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.6 Treibacher Industrie
14.6.1 Treibacher Industrie Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.6.2 Treibacher Industrie Thermal Spray Powder Product Portfolio
14.6.3 Treibacher Industrie Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.7 Höganäs
14.7.1 Höganäs Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.7.2 Höganäs Thermal Spray Powder Product Portfolio
14.7.3 Höganäs Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.8 Showa Denko
14.8.1 Showa Denko Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.8.2 Showa Denko Thermal Spray Powder Product Portfolio
14.8.3 Showa Denko Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.9 Honeywell International Inc (UOP)
14.9.1 Honeywell International Inc (UOP) Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.9.2 Honeywell International Inc (UOP) Thermal Spray Powder Product Portfolio
14.9.3 Honeywell International Inc (UOP) Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.10 Kennametal
14.10.1 Kennametal Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.10.2 Kennametal Thermal Spray Powder Product Portfolio
14.10.3 Kennametal Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.11 Daiichi Kigenso Kagaku Kogyo
14.11.1 Daiichi Kigenso Kagaku Kogyo Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.11.2 Daiichi Kigenso Kagaku Kogyo Thermal Spray Powder Product Portfolio
14.11.3 Daiichi Kigenso Kagaku Kogyo Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.12 BGRIMM Advanced Materials Science&Technology Co.,Ltd.
14.12.1 BGRIMM Advanced Materials Science&Technology Co.,Ltd. Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.12.2 BGRIMM Advanced Materials Science&Technology Co.,Ltd. Thermal Spray Powder Product Portfolio
14.12.3 BGRIMM Advanced Materials Science&Technology Co.,Ltd. Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.13 Yaan Bestry Performance Materials Co. Ltd.
14.13.1 Yaan Bestry Performance Materials Co. Ltd. Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.13.2 Yaan Bestry Performance Materials Co. Ltd. Thermal Spray Powder Product Portfolio
14.13.3 Yaan Bestry Performance Materials Co. Ltd. Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
14.14 CHALCO
14.14.1 CHALCO Basic Company Profile (Employees, Areas Service, Competitors and Contact Information)
14.14.2 CHALCO Thermal Spray Powder Product Portfolio
14.14.3 CHALCO Thermal Spray Powder Market Data Analysis (Revenue, Sales, Price, Gross Margin and Market Share) (2021-2025)
15 Industry Chain Analysis
15.1 Thermal Spray Powder Industry Chain Analysis
15.2 Thermal Spray Powder Industry Raw Material and Suppliers Analysis
15.2.1 Thermal Spray Powder Key Raw Material Supply Analysis
15.2.2 Raw Material Suppliers and Contact Information
15.3 Thermal Spray Powder Typical Downstream Customers
15.4 Thermal Spray Powder Sales Channel Analysis
16 Research Findings and Conclusion
17 Methodology and Data Source
17.1 Methodology/Research Approach
17.2 Research Scope
17.3 Benchmarks and Assumptions
17.4 Date Source
17.4.1 Primary Sources
17.4.2 Secondary Sources
17.5 Data Cross Validation
17.6 Disclaimer

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