Global Consumer Foam Market - 2023-2030

Global Consumer Foam Market - 2023-2030

Market Overview

The global consumer foam market reached US$ XX million in 2022 and is expected to record significant growth by reaching up to US$ XX million by 2030, growing at a CAGR of 5.10% during the forecast period (2023-2030).

A foam is a substance that confines air or gas bubbles within a solid or liquid. Gases have a far larger volume than liquids or solids and thin sheets separate gas pockets. Foam can obstruct liquid flow and prevent gas exchange with air. To help prevent bubbles from developing, anti-foaming chemicals can be added to a liquid. Foaming is a problem in every industry, from medicines to brewing, paint manufacturing to wastewater treatment, oil & gas, food processing, textiles to pulp and paper.

Foam can be either a necessary component of a procedure or an unwanted consequence. Foaming has the impression of simple material, largely because it is familiar with all, whether in the shape of bath foam, milkshake bubbles or the head on a glass of beer. In practice, however, foam is a complex, dynamic material created by physical, chemical and biological processes.

Market Dynamics

Growing end-use industries, including bedding & furniture, consumer electronics & appliances, automotive and footwear in emerging markets like India, are driving the consumer foam market.

The growing demand for bio-based polyols

Polyols are mostly utilized in the production of consumer foam. Concerns about using fossil fuels and the environmental impact of plastics have prompted the consumer foam sector to seek more environmentally friendly business methods. Bio-derived materials, such as soy-based polyols, provide considerable sustainability and cost-effectiveness advantages over conventional polyols.

They also cut down on the use of petroleum-based raw materials. The considerations allow polyurethane manufacturers to minimize their reliance on petroleum-based raw materials for consumer foam production while lowering the foam's manufacturing costs.

Growing demand for consumer foams in the bedding & furniture industries

Flexible foam is used in bedding and furniture applications due to its structural adaptability. Flexible foam's antibacterial properties, low weight and flexibility to mold into various shapes make it ideal for furniture applications, including sofas, mattresses and other home furnishings. As a result, consumer foam is used more frequently in bedding and furniture applications.

Volatility in prices of raw materials

The primary restrictions on the growth of the consumer foam market are price and raw material availability, which define the cost structure of goods. Benzene, toluene, polyol and phosgene are the main raw components used to produce foam. All are petroleum-based derivatives that are susceptible to price swings. Due to increased global demand, unrest and foreign military action in Middle East, oil prices were extremely volatile.

Price fluctuations in petrochemical-based raw materials have impacted the foam market over the last few years. Consistent global demand, combined with capacity constraints in primary chemicals and resins, has tightened supply and raised raw material prices. U.S. EPA- Environmental Protection Agency has formulated stringent environmental regulations for new and existing plant sites that manufacture flexible polyurethane foams.

COVID-19 Impact Analysis

The global implementation of COVID-19 lockdowns resulted in a considerable drop in MDI demand from March to June 2020. The key customers in Asia-Pacific either canceled or postponed their advance orders. The decline in demand for MDI in Europe was largely due to a lack of demand for foams from the automobile industry. The outbreak and spread of COVID-19 have resulted in a TDI scarcity in important places worldwide.

Most foam firms have ceased operations and numerous countries have closed their ports, preventing product transportation. As a result, numerous TDI orders have been canceled. The COVID-19 epidemic had a major impact on the automotive, bedding and furniture industries. Due to the spread of COVID-19, practically all European automobile facilities were shut down until May 2020. In China, however, all vehicle manufacturing plants have reopened.

In response to the COVID-19 outbreak, most European consumer foam manufacturing plants have closed or are operating at reduced capacity. In the bedding and furniture sector, foam manufacturing plants that supply the mattress and furniture industries saw a decline in production in April 2020, with much of Europe's retail industry shuttered. Even though online sales of mattresses and furniture increased, they were not enough to compensate for sharp declines in demand.

Segment Analysis

By end-user, the consumer foam market is segmented into bedding & furniture, automotive, consumer electronics and appliances, footwear and others.

Various uses of consumer foams in bedding & furniture

Consumer foam is utilized in various bedding and furniture end-user business applications. It is utilized in furniture cushioning, bedding, carpet underlay and mattresses because of its low density, which helps to minimize product weight. Several foam forms are flexible and soft when used in furniture and beds, providing extra comfort.

Even though COVID-19 is expected to impact the bedding and furniture industry significantly, this end-use sector remains one of the largest consumers of foams because the volume of foams used in this industry is higher than in other end-use industries.

Geographical Analysis

The rapidly developing countries in Asia-Pacific

Due to the rising usage of consumer foams in multiple industries such as bedding, furnishing and automotive, Asia-Pacific is expected to continue at the forefront of the global consumer foam industry, providing attractive growth prospects for the consumer foam market globally.

With the increasing middle class in the region, there is a greater demand for premium and higher-quality goods. The government of India's ""Housing for All by 2025,"" ""Make in India,"" and other infrastructure development initiatives aid the growth of the country's numerous businesses. The variables will have a significant impact on the consumer foam market.

Competitive Landscape

Consumer foam is a competitive sector with several worldwide and regional players. The consumer foam industry is dominated by long-established competitors always competing for market share. To stay ahead of the competition, medium and small-sized producers in the consumer foam industry are either acquired or merged with major players.

Furthermore, R&D initiatives are critical for the consumer foam market's growth. The major firms invest in the operations to produce novel formulations and devise methods for expanding their global market reach. Developing unique production techniques has aided in satisfying the rising demand for consumer foams.

Major global consumer foam market companies include Armacell, BASF SE, Covestro AG, Continental AG, Dow Chemical, Huntsman Corporation, JSP Corporation, Saint-Gobain, Sealed Air Corporation and Trelleborg AB.

Armacell

Overview: Armacell is a prominent provider of tailored foams and a leader in flexible insulation foams for the equipment-insulation sector. Armacell is a polyethylene terephthalate (PET) technology leader, pioneering PET-based foam cores in composites (2005). Advanced Insulation and Engineered Foams are the two primary operations of the company.

The advanced insulation business creates flexible insulation foam products for mechanical equipment insulation in markets that require energy distribution, such as automotive, plumbing and refrigeration applications in residential & non-residential construction, process lines in many industries and the international oil & gas industry. The company's headquarters are in Luxembourg. It employs about 3,135 people and operates 25 manufacturing facilities in 17 countries.

Product Portfolio: Armacell manufactures high-performance foams for smart and lightweight applications and 100% recycled PET products and next-generation aerogel-based insulation technologies.

Key Development: Armacell has introduced ArmaPET, a new family brand. Armacell's revolutionary and environmentally friendly PET-based foam products will be sold under the ArmaPET brand. Wind turbine blades, road & rail vehicles and sustainable building components are just a few of the possibilities for ArmaPET foam.

Why Purchase the Report?
• Visualize the composition of the consumer foam market segmentation by type, foam type, end-user and region, highlighting the critical commercial assets and players.
• Identify commercial opportunities in the consumer foam market by analyzing trends and co-development deals.
• Excel data sheet with thousands of consumer foam market-level 4/5 segmentation points.

•Pdf report with the most relevant analysis cogently put together after exhaustive qualitative interviews and in-depth market study.
• Product mapping in excel for the key product of all major market players

The global consumer foam market report would provide access to an approx. 61 market data table, 56 figures and 209 pages.

Target Audience 2022
• Consumer Foam Service Providers/ Buyers
• Industry Investors/Investment Bankers
• Education & Research Institutes
• Emerging Companies
• Consumer Foam Manufacturers