United States (USA) Conveyor System Market Overview, 2029

United States (USA) Conveyor System Market Overview, 2029

The US conveyor system market is an important part of the overall manufacturing and industrial landscape, supporting industries such as automotive, food and beverage, retail, pharmaceuticals, and others. A conveyor system is a mechanical handling device that transports things from one area to another. Conveyor systems in the United States date back to the early twentieth century, specifically with the advent of the car sector. Henry Ford's introduction of the first moving assembly line in 1913 transformed manufacturing by utilising conveyor systems to boost production and efficiency. Conveyor systems have grown into other industries throughout the years, such as mining, food processing, and distribution. In recent years, the expansion of e-commerce has been a major driver of developments in conveyor systems. The requirement for faster and more efficient order fulfilment has prompted the development of intelligent conveyor systems that use technology such as artificial intelligence (AI), machine learning (ML), and the Internet of Things (IoT). Amazon, one of the world's top e-commerce companies, spent extensively on automated conveyor systems in its distribution centres in 2020 to improve efficiency. The American National Standards Institute (ANSI) establishes guidance through standards such as ANSI B20.1, which focusses on conveyor system safety in industrial settings. Companies involved in the development and installation of conveyor systems must comply with these requirements in order to avoid penalties and maintain worker safety. The COVID-19 epidemic had a huge impact on the U.S. conveyor systems market. The immediate result was a reduction in manufacturing and industrial activity owing to shutdowns and limitations in early 2020. Many conveyor system developments were postponed or cancelled when businesses reduced operations to cut expenses. Supply chain disruptions, such as raw material and component shortages, worsened production and installation delays for conveyor systems. However, as the pandemic spread, several industries saw an increase in demand for conveyor systems.

According to the research report ""USA Conveyor System Market Overview, 2029,"" published by Bonafide Research, the USA conveyer system market is anticipated to grow at more than 5% CAGR from 2024 to 2029. The conveyor system market in the United States is shaped by a number of significant developments. One of the most notable is the trend towards automation. Automated conveyor systems integrated with technology are helping businesses increase production and minimise labour expenses. Another key development is the increased need for modular conveyor systems. These systems provide flexibility and scalability, making them appropriate for businesses with fluctuating demand, such as ecommerce. Modular systems are quickly modified or expanded, allowing firms to respond to changes in their operating needs with minimal downtime or cost. Energy efficiency is also a major trend, driven by growing environmental concerns and a desire for sustainability in industrial processes. Honeywell Intelligrated, which is well-known for its innovative material handling solutions, is a major player in the US conveyor business. The company provides integrated solutions that include automation, software, and services for industries such as e-commerce and logistics. Dematic is another significant firm that specialises in automated conveyor systems. The company's solutions are widely utilised in warehouse, distribution, and manufacturing, and provide significant automation capabilities. Daifuku, a global leader in material handling solutions, has a substantial presence in the United States market. The company offers a variety of conveyor systems for industries such as automotive and warehousing, with a focus on automation and integration. The United States is a major consumer and manufacturer of conveyor systems. While a substantial amount of conveyor systems are built locally, the United States also imports components and systems from countries known for innovative manufacturing technology, such as China, Germany, and Japan. Conveyor manufacturers in the United States export their products to a variety of international markets, most notably Europe, Latin America and Canada.

Conveyor systems are heavily used in several industries in the United States, including automotive and transportation, food and beverage, chemical and pharmaceutical, construction and mining, and consumer electronics, to improve productivity, streamline operations, and improve material handling efficiency. The Automotive & Transportation sector remains the leading consumer of conveyor systems in the United States. This dominance is due to the significant demand for automation in automobile assembly lines, where conveyors play an important role in lowering labour costs, increasing productivity, and assuring consistency. The complexity and volume of car manufacture make it a market leader. Dematic and Honeywell Intelligrated are key vendors in this business, both of which provide specialised assembly line solutions. The food and beverage industry makes extensive use of conveyor systems, notably for packaging and processing processes. Conveyor systems in this industry must adhere to stringent sanitary rules, including FDA standards, and be easy to clean and maintain. Major domestic firms, such as Dorner Conveyors, offer modular and stainless steel conveyor systems developed exclusively for food handling, assuring hygiene and avoiding contamination. Conveyor systems are used in the chemical and pharmaceutical sectors to handle items that must be precise, clean, and safe. Companies like as Bastian Solutions provide custom-designed conveyors for various industries, assuring compliance with safety and environmental laws. Building and mining industries use heavy-duty conveyor systems to deliver raw materials such as gravel, minerals, and building debris. These industries' conveyor systems are built to withstand extreme environments while remaining efficient. The Consumer Electronics industry has seen an increase in demand for conveyor systems, particularly in manufacturing and assembly processes. Companies in this industry require high-precision, adaptable conveyor systems for handling sensitive electronic components. The growing manufacture of gadgets such as smartphones, laptops, and wearables is driving conveyor system demand in this market.

The conveyor system market in the United States includes a variety of conveyor types, each designed to fulfil the specific needs of a different industry. Belt, roller, pallet, and overhead conveyors are the most common varieties, each with their own set of applications, strengths, and leading manufacturers. Belt conveyors are useful for industries such as food and beverage, automotive, warehousing, and packaging since they can transport a wide range of things, from bulk materials to small components, and are very simple to maintain. Belt conveyors are the most popular type of conveyor due to their versatility, low cost, and efficiency. Domestic suppliers such as Hytrol Conveyor Company and Dorner Conveyors specialise in offering high-quality belt conveyors to businesses that require accurate material handling. Roller conveyors are made up of a set of rollers spaced at regular intervals along a frame. These conveyors are ideal for moving big products such as crates, pallets, and other solid materials. Roller conveyors are frequently utilised in the automotive, e-commerce, and logistics industries, where durability and the capacity to transport large products are critical. Pallet conveyors are specifically intended to handle pallets, which are flat structures used for storage or transit. These systems are critical in industries such as manufacturing, automotive, and pharmaceuticals, where huge quantities of materials or products must be transferred through multiple phases of production or storage. Overhead conveyors are commonly employed in sectors with limited floor space or for transporting things at elevated elevations. These systems use a chain or belt suspended from the ceiling to convey materials above the working floor. Overhead conveyors are widely utilised in the automotive and aerospace sectors to move parts between workstations.

Conveyor systems in the United States are classified according to their level of automation, with three main modes of operation: manual, semi-automatic, and automatic. Automatic conveyor systems dominate the US market due to its capacity to significantly increase efficiency, eliminate human error, and lower long-term operational costs. The growing expansion of e-commerce, aided by the COVID-19 epidemic, has increased demand for speedier material handling and order fulfilment operations. Fully automated systems are critical in warehouses, fulfilment centres, and automotive production lines where speed and accuracy are required to match consumer expectations. Companies such as Amazon, Walmart, and Tesla are progressively incorporating automated conveyor systems into their supply chains to improve operational efficiency. Manual conveyor systems rely heavily on human labour to operate. They are frequently found in smaller sectors or operations where automation is not cost effective, such as small warehouses, craft industries, or low-volume assembly processes. Manual conveyors are typically the least expensive to implement, but they require more workforce engagement, which leads to higher long-term running expenses. Lewco, Inc. is a domestic company that provides modular manual conveyor systems. Semi-automatic conveyors strike a balance between human control and mechanical operations. These systems frequently use a combination of automated and manual methods. Hytrol Conveyor Company and Dorner Conveyors are major suppliers of semi-automatic conveyor systems in the United States, with a focus on industries that require both efficiency and human contact.

Bulk load and unit load are the two basic material handling categories in the US conveyor system market. Unit load conveyor systems dominate the US market due to the growth of e-commerce, logistics, and the automotive industry, all of which require precise, dependable, and scalable systems to handle individual packages, cartons, or parts. The rise of online retail and same-day delivery services has increased demand for unit load conveyors in distribution and fulfilment centres, where the quick and efficient handling of individual parcels is crucial. Furthermore, automated technologies in these centres, powered by AI and robotics, have become the norm for sorting and moving commodities. The advent of Industry 4.0 and smart manufacturing is driving up demand for unit load systems, which are critical to just-in-time (JIT) production processes in industries such as automotive and consumer electronics. Bulk load conveyors are widely used in industries such as mining, agriculture, construction, and chemicals to carry enormous amounts of material from one location to another. Thomas Conveyor & Equipment Company, for example, is a significant domestic supplier of bulk material handling systems in the United States. Bulk conveyors are also popular in the cement and fertiliser sectors because of their ability to efficiently transport enormous amounts of material over long distances.

Considered in this report
• Historic year: 2018
• Base year: 2023
• Estimated year: 2024
• Forecast year: 2029

Aspects covered in this report
• Conveyor market Outlook with its value and forecast along with its segments
• Various drivers and challenges
• On-going trends and developments
• Top profiled companies
• Strategic recommendation

By Industry
• Automotive & Transportation
• Food & Beverage
• Chemical & Pharmaceutical
• Construction & Mining
• Consumer Electronics
• Other

By Type
• Belt
• Roller
• Pallet
• Overhead
• Others

By Operation
• Manual
• Semi-automatic
• Automatic

By Load
• Bulk
• Unit

The approach of the report:
This report consists of a combined approach of primary and secondary research. Initially, secondary research was used to get an understanding of the market and list the companies that are present in it. The secondary research consists of third-party sources such as press releases, annual reports of companies, and government-generated reports and databases. After gathering the data from secondary sources, primary research was conducted by conducting telephone interviews with the leading players about how the market is functioning and then conducting trade calls with dealers and distributors of the market. Post this; we have started making primary calls to consumers by equally segmenting them in regional aspects, tier aspects, age group, and gender. Once we have primary data with us, we can start verifying the details obtained from secondary sources.

Intended audience
This report can be useful to industry consultants, manufacturers, suppliers, associations, and organizations related to the Conveyor industry, government bodies, and other stakeholders to align their market-centric strategies. In addition to marketing and presentations, it will also increase competitive knowledge about the industry.