Global Carbon Black Market Outlook, 2029

Global Carbon Black Market Outlook, 2029

Carbon black is a versatile and ubiquitous material with a rich history, finding applications across various industries. It is a form of elemental carbon, primarily composed of fine particles produced through the incomplete combustion or thermal decomposition of hydrocarbons. The carbon black industry plays a pivotal role in various sectors, serving as a key ingredient in the production of a wide range of products. From enhancing the performance of tires to contributing to the development of advanced materials, the carbon black industry continues to evolve, driven by technological advancements and growing global demand. Carbon black particles are typically in the nanometer range, contributing to their unique properties. The particle structure can vary, with primary particles forming aggregates and agglomerates, influencing properties like surface area and conductivity. Carbon black is known for its high surface area, providing excellent adsorption capabilities. Porosity enhances its ability to interact with other materials, making it valuable in various applications. Due to its conductive nature, carbon black is widely used in the production of conductive polymers, inks, and coatings. It serves as a key component in the manufacturing of rubber compounds, imparting conductivity to tires. Carbon black's ability to absorb ultraviolet (UV) radiation makes it a common additive in materials like plastics, protecting them from UV-induced degradation. Carbon black is produced either by thermal decomposition or partial combustion method, which includes oil or natural gas as a feedstock. It is produced by four different processes, which are the furnace black process, channel process, acetylene black process, and Lampblack process. Furnace black is the most commonly used method owing to its maximum production capacity. Industrially, it is produced by the combustion of heavy petroleum products, such as coal tar and Fluid Catalytic Cracking (FCC) tar, with vegetable oil. The U.S. tire industry is expected to witness a surge in demand owing to increasing automotive sales in the country. Tire manufacturers in the region are establishing new units in the vicinity of automobile production centers. Moreover, the quick adoption of advanced technologies in tire production is further expected to fuel market growth.

According to the research report, “Global Carbon Black Market Outlook, 2028” published by Bonafide Research, the market is anticipated to cross USD 28 Billion by 2029, increasing from USD 19.93 Billion in 2023. The market is expected to grow with 5.99% CAGR by 2024-29. The tire industry is the largest consumer of carbon black, using it as a reinforcing agent to improve tire durability, strength, and overall performance. With the expansion of the automotive sector globally, the demand for carbon black in tire manufacturing is on the rise. Carbon black is a critical additive in the plastics and polymers industry, providing color, UV stability, and conductivity to various products. The increasing consumption of plastics in packaging, automotive components, and consumer goods is driving the demand for carbon black in this sector. Ongoing research has led to the development of specialty carbon blacks with unique properties, catering to specific applications in electronics, batteries, and high-performance coatings. Specialty carbon blacks contribute to advancements in energy storage, electronics, and other cutting-edge technologies. Environmental regulations and sustainability initiatives are influencing the carbon black industry to adopt cleaner production methods and explore alternative raw materials. Companies are investing in technologies that reduce emissions and environmental impact during the carbon black manufacturing process. As industrialization and urbanization continue in emerging economies, the demand for carbon black is expected to grow, particularly in the construction, infrastructure, and manufacturing sectors. The carbon black industry is poised to play a crucial role in the development of energy storage technologies. Carbon black is increasingly used in electrodes for batteries and supercapacitors, contributing to advancements in renewable energy storage. The industry is exploring ways to incorporate recycled carbon black, contributing to the circular economy by reusing waste materials from tires and other sources.

Market Drivers
• Automotive Industry Growth: The robust expansion of the automotive industry is a significant driver for the global carbon black market. Carbon black is extensively used in tire manufacturing, providing reinforcement and enhancing the mechanical properties of tires. As the demand for automobiles continues to rise globally, especially in emerging markets, the need for high-quality tires incorporating carbon black is increasing. Additionally, the development of electric vehicles (EVs) and advancements in tire technology contribute to sustained demand for carbon black.
• Rising Demand for Plastics and Polymers: The escalating use of plastics and polymers in various industries, including packaging, construction, and consumer goods, is a major driver for the carbon black market. Carbon black is a crucial additive in plastics, providing UV resistance, color, and conductivity. With the growing consumption of plastic products worldwide, the demand for carbon black as a key component in plastic formulations is on the rise. Additionally, the development of specialty carbon blacks tailored for specific polymer applications contributes to market growth.

Market Challenges
• Environmental Concerns and Regulatory Pressure: Stringent environmental regulations and increasing awareness of sustainability are posing challenges to the carbon black industry. The traditional carbon black production process involves carbon-intensive methods, leading to concerns about greenhouse gas emissions. Companies in the carbon black market are compelled to invest in cleaner production technologies, adopt sustainable practices, and explore alternative raw materials. Balancing environmental responsibility with cost-effectiveness becomes a key challenge for the industry.
• Volatility in Raw Material Prices: The carbon black industry is sensitive to the prices of its raw materials, primarily feedstocks such as crude oil and natural gas. Fluctuations in these commodity prices can impact production costs and, subsequently, the pricing of carbon black. Volatility in raw material prices can lead to uncertainties in production planning and affect profit margins for carbon black manufacturers. Companies must implement effective risk management strategies to navigate these fluctuations.

Market Trends
• Rising Popularity of Specialty Carbon Blacks: There is a growing trend towards the development and utilization of specialty carbon blacks with unique properties. These specialty grades cater to specific applications in high-performance coatings, electronics, and advanced materials. The increasing demand for specialty carbon blacks reflects the market's evolution towards more customized and value-added products. This trend aligns with the needs of industries seeking advanced materials for diverse applications.
• Integration of Sustainable Practices: Sustainability is a key trend in the carbon black market, with companies increasingly focusing on eco-friendly production processes, recycling initiatives, and circular economy practices. The integration of sustainable practices not only addresses environmental concerns but also aligns with consumer preferences for environmentally friendly products. Companies adopting sustainable approaches gain a competitive edge in the market.

Covid-19 Impacts

The carbon black industry relies on a complex global supply chain for raw materials, especially feedstocks like crude oil. The pandemic led to disruptions in the availability and transportation of these materials, affecting production capacities. With lockdowns, travel restrictions, and economic uncertainties, the automotive industry experienced a slowdown. As a major consumer of carbon black, particularly in tire manufacturing, reduced vehicle production and lower demand for replacement tires directly impacted the carbon black market. The construction and manufacturing sectors, which also contribute significantly to carbon black demand, were affected by pandemic-related restrictions. Reduced construction activities and disruptions in manufacturing processes led to a decline in the need for carbon black in various applications. The pandemic-induced disruptions in transportation and logistics resulted in delays in the delivery of raw materials and finished products. This, coupled with uncertainty in the market, led to price volatility and challenges in cost management for carbon black manufacturers. Many carbon black manufacturing facilities faced operational challenges due to workforce shortages, lockdown measures, and health and safety protocols. Some plants experienced temporary shutdowns, impacting production capacities. Furthermore, the pandemic underscored the importance of sustainability, leading to increased interest in eco-friendly practices. Some companies in the carbon black industry intensified efforts to adopt sustainable production methods, recycling initiatives, and circular economy practices

Based on the product type, furnace black is the leading segment and is expected to grow at the fastest rate during the forecast period that is greatly utilized as a strengthening agent in rubber production.

Furnace black is highly versatile and finds applications in diverse industries, including rubber, plastics, inks, coatings, and more. Its compatibility with different materials makes it a preferred choice for manufacturers in various sectors. Furnace black is produced through a relatively efficient and cost-effective combustion process in furnaces with limited air supply. This makes furnace black a cost-efficient option for manufacturers, contributing to its widespread use. Furnace black particles have consistent characteristics, including a relatively spherical shape and uniform structure. This consistency in particle morphology contributes to predictable and reliable performance in various applications. Furnace black's particle structure imparts excellent abrasion resistance to rubber compounds, making it particularly suitable for use in tire treads. This property is crucial for extending the lifespan of tires and ensuring safety on the road. Furnace black is employed in the plastics industry for coloring and UV stabilization. Its ability to absorb UV radiation makes it an effective additive in plastics, protecting the material from degradation caused by sunlight exposure. Furnace black is used in the production of conductive polymers, inks, and coatings due to its electrical conductivity. This property makes it valuable in applications where electrical conductivity is desired. Furnace black is produced by many carbon black manufacturers globally, ensuring a steady and widespread supply. This availability and global production contribute to its dominance in the carbon black market. Manufacturers can produce different grades of furnace black to meet specific requirements for different applications. This flexibility allows for customization based on the needs of various industries.

The standard grade segment has accounted for dominance in the carbon black market primarily due to its widespread applications across various industries and its ability to meet the diverse needs of manufacturers.

Renowned for its well-balanced properties, standard grade carbon black has become the preferred choice for manufacturers seeking a reliable and cost-effective solution for an array of applications. One of the key contributors to its dominance is its extensive use in tire manufacturing, where it plays a pivotal role in reinforcing rubber compounds. The unique particle structure of standard grade carbon black enhances the mechanical strength, abrasion resistance, and overall durability of tires, making it an indispensable component in the automotive sector. Moreover, standard grade carbon black has found applications beyond the tire industry, demonstrating its adaptability to various materials. In the plastics sector, it serves critical roles in UV stabilization, coloration, and providing electrical conductivity. The ability to meet the requirements of different industries underscores its versatility, making it a sought-after choice for manufacturers across the globe. The consistent quality of standard grade carbon black ensures predictable performance, a crucial factor for industries demanding reliability in their processes. Additionally, the standard grade segment benefits from its widespread production and availability from numerous carbon black manufacturers worldwide. This global accessibility ensures a stable supply chain, contributing to its dominance in the market. Manufacturers appreciate the ease with which they can integrate standard grade carbon black into their processes, enhancing the overall efficiency and performance of their end products. The cost-effectiveness of standard grade carbon black further solidifies its position as the go-to option for a broad spectrum of industries.

On the basis of application, tire segment has emerged as a dominant application segment in 2023, as the product is widely used in tire manufacturing by adding rubber as a strengthening agent and as filler.

The dominance of tire applications in the carbon black market can be attributed to the indispensable role that carbon black plays in enhancing the performance, durability, and safety of tires. Carbon black is a crucial component in tire manufacturing, contributing to the rubber's reinforcement and overall strength. The unique particle structure of carbon black imparts excellent tensile strength, abrasion resistance, and wears properties to rubber compounds, making it an essential additive in tire formulations. The tire industry, being one of the largest consumers of carbon black, heavily relies on its ability to improve crucial characteristics such as tread wear, rolling resistance, and traction. The demand for tires, driven by the continuous growth of the automotive industry globally, significantly influences the carbon black market. As populations expand, urbanization increases, and vehicle ownership rises, there is a parallel surge in the need for high-performance tires, intensifying the demand for carbon black. Additionally, the evolution of tire technology, including the development of fuel-efficient and electric vehicles, further underscores the importance of carbon black in meeting the changing requirements of the tire industry. With safety and performance being paramount considerations for consumers and regulatory standards becoming more stringent, the tire industry's dependence on carbon black for tire reinforcement and enhancement is expected to persist, maintaining its dominant position in the market.

Based on the region, high economic growth along with rapid industrialization and urbanization in the emerging regions of Asia Pacific has boosted the regional demand for carbon black.

The high demand in tire manufacturing is expected to support the market. Rising foreign investments and favorable regulatory policies are also contributing to market growth. The region is rapidly transforming into a manufacturing hub, which has increased the demand for the material over the past few years. Major manufacturers are shifting their manufacturing facilities to countries like India, China, and Vietnam, as they have lower labor costs and support from the respective governments. Rising automotive production is also expected to drive product demand over the forecast period. Initially, the chemical was exported to developing countries like China, but with a rise in their production capacities, the exports have reduced. China is the largest producer and consumer of this product. The carbon black market growth in China is attributed to the increasing use of the product in tire and plastic goods production. Furthermore, rising research & development activities, coupled with advancements in the product, will boost the consumption of the product in the region. There is a surging demand for carbon black in various end-use industries in Asia Pacific. This factor is boosting the production of carbon black in the region. Factors responsible for major market share are growing automotive sector, increasing demand for vehicles, and industrialization in the region. The significant presence of market players in Asia Pacific can be attributed to the global market growth. Market players operating in China and India are expected to witness potential revenue opportunities due to increasing demand and production of carbon black. Top market contributors are increasing their product portfolio to cater the rising demand from end-use industries. Owing to the application of carbon black in tires and other rubber-based products and the positive development of China's rubber and automobile industries in recent years, the carbon black industry's rapid development has taken the country's limelight, and the overall industry production is on the rise.

Some of the key manufacturers and suppliers in the market focus on increasing production capacities and the development of new and sustainable technologies to produce carbon black. For instance, Cabot Corp. has set up manufacturing units in developing countries of Asia for faster and cheaper production. Collaborations with raw material suppliers and end-use manufacturers will help industry participants to gain significant market share over the forecast period. The presence of competitive market players who are focusing on increasing the production of carbon black, owing to the rising demand from various industries, is contributing to the carbon black market growth. Market players are focusing on staying ahead of the competition. Increasing research & development activities to explore innovative and cost-efficient ways to manufacture carbon black is driving market growth. Advancement in the technology is augmenting the carbon black market.
• In June 2023, Bridgestone Corporation announced the commencement of the development of tire-derived oil and recovered carbon black via pyrolysis of worn tires with the help of test units established at the Bridgestone Innovation Park in Tokyo. This is aimed at encouraging the social deployment of chemical recycling technologies that allow the efficient pyrolysis of worn tires.
• In April 2023, Orion Engineered Carbons announced the implementation of its new cogeneration technology producing renewable energy in its Ivanhoe plant (Louisiana, U.S.). The system comprises a steam turbine generator, which ingests the waste steam from the production process of the carbon black plant and alters it to electricity.
• In April 2023, Tokai Carbon Co., Ltd. entered into a strategic partnership with Sekisui Chemical Co., Ltd., for the real-world application of the Carbon Capture and Utilization (CCU) technology. This deal was aimed at manufacturing varied carbon products and materials for the capture and storage of carbon dioxide (CO2) as solid carbon.
• In March 2023, Cabot Corporation announced the launch of EVOLVE SUSTAINABLE SOLUTIONS, an innovative platform for boosting the deployment of sustainable reinforcing carbons. Under this initiative, the company unveiled two new products– STERLING SO-RC110 circular reinforcing carbon and VULCAN 7H-C circular reinforcing carbon aligned with the mass balance approach of ISCC PLUS certification.

Considered in this report
• Historic year: 2018
• Base year: 2023
• Estimated year: 2024
• Forecast year: 2029

Aspects covered in this report
• Carbon Black market Outlook with its value and forecast along with its segments
• Various drivers and challenges
• On-going trends and developments
• Top profiled companies
• Strategic recommendation

By Type
• Furnace Black
• Channel Black
• Thermal Black
• Acetylene Black
• Lamp Black

By Grade
• Standard
• Specialty

By Application
• Tire
• Non-Tire Rubber
• Inks & Toners
• Plastics
• Others (lithium-ion batteries, graphite manufacturing, construction industry, and metallurgy)

The approach of the report:

This report consists of a combined approach of primary and secondary research. Initially, secondary research was used to get an understanding of the market and list the companies that are present in it. The secondary research consists of third-party sources such as press releases, annual reports of companies, and government-generated reports and databases. After gathering the data from secondary sources, primary research was conducted by conducting telephone interviews with the leading players about how the market is functioning and then conducting trade calls with dealers and distributors of the market. Post this; we have started making primary calls to consumers by equally segmenting them in regional aspects, tier aspects, age group, and gender. Once we have primary data with us, we can start verifying the details obtained from secondary sources.

Intended audience

This report can be useful to industry consultants, manufacturers, suppliers, associations, and organizations related to the Carbon Black industry, government bodies, and other stakeholders to align their market-centric strategies. In addition to marketing and presentations, it will also increase competitive knowledge about the industry.

***Please Note: It will take 48 hours (2 Business days) for delivery of the report upon order confirmation.