Global Anti-corrosion Coatings Market Outlook, 2029

Global Anti-corrosion Coatings Market Outlook, 2029

Anti-corrosion coating slows or prevents electrochemical processes that degrade the structural integrity of metals and alter their corrosion-induced appearance. Anti-corrosion coatings form a protective layer on the substrate and act as a barrier between substrate and chemicals or corrosive substances thereby increasing the lifespan of the metal component. In addition to corrosion, the coatings also provide protection against weathering, impact, abrasion, and can withstand high temperatures. The solvent-borne preparations are preferred for applications in automotive, printing inks, and industries. Changing climate and weather conditions have made materials more susceptible to corrosion, thereby raising the demand for anti-corrosion coatings. However, the development of environmentally friendly coating products is certain to act as a growth opportunity in the coming future. Strict environmental regulations regarding VOC emissions and the use of hazardous substances in coatings are creating compliance challenges for manufacturers. Anti-corrosion technology such as waterborne epoxy (WEP) coatings is receiving significant attention owing to their lower VOC emission. The imposed regulation for Volatile Organic Compounds (VOC) is impeding the market growth. Industrial coating operations, paints, gasoline-powered lawn and garden equipment, and others are some of the sources of VOC emissions. Therefore, the anti-corrosion coating products comply to meet the level of stringency. For instance, The U.S. EPA (Environmental Protection Agency) regulates VOCs at the federal level for product segments such as aerosol coatings, architectural coatings, automobile refinish coatings, and consumer products.

According to the research report ""Global Anti-Corrosion Coating Market Outlook, 2029,"" published by Bonafide Research, the Global Critical Infrastructure Protection market was valued at more than USD 40 Billion in 2023, and expected to reach a market size of more than USD 31.09 Billion by 2029 with the CAGR of 5.38%. The rising demand for thin-walled durable metallic components in the manufacturing of lightweight products, which are used in various industries including building & construction, automotive, marine, and oil & gas is expected to propel the market growth over the forecast period. Amid the global COVID-19 pandemic, the demand for anti-corrosion coatings has increased primarily in the oil & gas and marine application industries owing to the reduced exploration and marine operation. The machines & equipment, which are not in operations, need maintenance to avoid the degradation and rusting as such equipment has crude oil residual, water, salt, and other chemicals, which cause corrosion. The expansions and renovations in the infrastructure industry such as roads constitute, rails, bridges, and buildings are observed to perform rapidly for the market. For instance, rapid industrial production and construction activities in developing regions such as the Asia Pacific and Africa are bolstering the industry’s growth. This has thus increased the global demand for architectural metals like lead, tin, zinc, copper, aluminum, and iron along with metal alloys including brass, bronze, nickel silver, and others, which are used in various construction activities. The majority of these metals tend to corrade establishing a huge need for anti-corrode products for corrosion mitigation thereby, increasing the demand of the market. In April 2023, World Bank data stated that private participation in infrastructure (PPI) reached around USD 91.7 billion with around 263 projects, which accounts for 23% growth from 2021. It is observed in low and middle-income countries, the investment in infrastructure has rebounded in 2022.

Market Drivers

• Increasing Infrastructure Development: Rapid industrialization and infrastructure projects, particularly in emerging economies like China and India, are major drivers of the anti-corrosion coating market. The need for durable and long-lasting materials in construction, automotive, and marine industries has led to a heightened demand for anti-corrosion solutions to protect assets from environmental degradation.
• Economic Impact of Corrosion: The economic losses attributed to corrosion are substantial, estimated at around USD 2.5 trillion globally. This has spurred industries to invest in anti-corrosion coatings to mitigate risks, enhance the lifespan of assets, and reduce maintenance costs. The coatings serve as a protective barrier against moisture, chemicals, and other corrosive elements, making them essential for various sectors including oil and gas, marine, and transportation.

Market Challenges

• Regulatory Compliance: The anti-corrosion coatings market is increasingly influenced by stringent environmental regulations and standards. Manufacturers are required to develop coatings that not only provide effective protection but also comply with regulations regarding volatile organic compounds (VOCs) and other hazardous materials. This can limit the types of materials and technologies that can be used in formulations, posing a challenge for innovation and market growth.
• High Entry Barriers and Competition: The market is characterized by high capital investment requirements for product development and commercialization, particularly in advanced protective coatings. This creates significant entry barriers for new players and intensifies competition among established companies. Additionally, the need for continuous innovation to meet evolving customer needs and regulatory requirements adds to the challenges faced by manufacturers.

Market Trends

• Shift towards Eco-Friendly Solutions: There is a growing trend towards the development of environmentally sustainable anti-corrosion coatings, including waterborne and bio-based formulations. This shift is driven by consumer demand for greener products and regulatory pressures aimed at reducing environmental impact. Companies are investing in research and development to create innovative solutions that offer both performance and sustainability.
• Technological Advancements: The markets is witnessing advancements in coating technologies, including the development of smart coatings that can self-heal or provide real-time monitoring of corrosion. These innovations enhance the effectiveness of anti-corrosion measures and are becoming increasingly popular in sectors where asset integrity is critical, such as oil and gas and infrastructure.

Based on the report, the types are segmented into Epoxy, Acrylic, Alkyd, Polyurethane, Zinc, Others. Epoxy coatings are the most widely used type of anti-corrosion coatings due to their excellent adhesion, chemical resistance, and durability.

Epoxy resins are a class of thermosetting polymers that are highly resistant to heat, water, and chemicals. They are formed by the reaction of epoxy resins with various hardeners such as polyfunctional amines, acids, acid anhydrides, thiols, and alcohols. This chemical reaction creates a durable, cross-linked polymer network that provides exceptional protection against corrosion. One of the key advantages of epoxy coatings is their excellent adhesion to a wide range of substrates, including metals, concrete, and composites. The strong bond formed between the epoxy coating and the substrate is crucial for preventing corrosion, as it creates a barrier that prevents moisture, chemicals, and other corrosive agents from reaching the underlying material. Epoxy coatings are particularly well-suited for use in industries such as marine, oil and gas, and infrastructure, where assets are exposed to harsh environments. In addition to their adhesive properties, epoxy coatings also offer superior chemical resistance. They can withstand exposure to a variety of chemicals, including water, saline solutions, acids, and organic compounds, making them ideal for use in applications where the coating is exposed to corrosive substances. This chemical resistance also contributes to the long-term durability of epoxy coatings, as they are less susceptible to degradation over time. Despite their many advantages, epoxy coatings do have some limitations. They can be more expensive than other types of anti-corrosion coatings, and they may require specialized application equipment and techniques. Additionally, epoxy coatings can be sensitive to moisture during application and curing, which can affect their performance if not applied under the right conditions.

Based on the report, the end user type is Construction and Infrastructure, Oil and Gas, Industrial, Marine, Energy and Power, Automotive, Others. Construction and infrastructure sector leads due to the critical need for long-lasting durability and safety in structures exposed to harsh environmental conditions.

Corrosion poses a significant threat to the integrity and longevity of construction materials, particularly metals used in infrastructure projects. As structures such as bridges, roads, and buildings are continually exposed to moisture, chemicals, and varying weather conditions, the risk of corrosion increases, leading to potential structural failures and safety hazards. The construction industry is thus compelled to implement effective anti-corrosion solutions to protect these vital assets. The economic implications of corrosion are profound; it is estimated that corrosion costs the global economy billions annually, not only in terms of direct repair and replacement costs but also due to lost productivity and safety incidents. This financial burden has led to a heightened awareness of the importance of corrosion prevention, driving demand for advanced anti-corrosion coatings and treatments. The development and use of specialized coatings, such as epoxy and polyurethane, have revolutionized the way corrosion is managed in construction. These coatings not only enhance the durability of structures but also improve their aesthetic appeal, which is particularly important in urban environments. In addition to coatings, techniques such as cathodic protection are increasingly utilized in the construction industry. This method involves the use of sacrificial anodes or impressed current systems to prevent corrosion on metal surfaces. By creating a protective electric current, cathodic protection effectively mitigates the corrosive effects of the environment, extending the service life of structures significantly.

Based on the report, the Solvent-based, Water-based, Powder coatings, others. Solvent-based due to their widespread use in manufacturing and the ability to provide enhanced protection.

Solvent-based anti-corrosion coatings have emerged as the leading technology in the market, capturing over 47% of the total revenue share in 2023. This high market share can be attributed to the increasing demand for solvent-based coatings in various manufacturing applications, such as industrial tanks, pipes, chemical storage tanks, ballast tanks, gas ducts, smoke stacks, and cooling towers. The ability of solvent-based coatings to provide superior protection against corrosion, humidity, temperature, and abrasion has made them a preferred choice in these demanding environments. One of the key advantages of solvent-based anti-corrosion coatings is their ability to form a strong, durable bond with the substrate. The solvents used in these coatings help to penetrate and adhere to the surface, creating a protective barrier that prevents moisture, chemicals, and other corrosive agents from reaching the underlying material. This strong adhesion is particularly important in applications where the coating is exposed to high levels of stress or mechanical wear, such as in the oil and gas industry or in marine environments. Additionally, solvent-based coatings typically have a lower viscosity compared to water-based or powder coatings, allowing for easier application and better coverage of hard-to-reach areas. One of the main concerns is the environmental impact of volatile organic compounds (VOCs) present in these coatings. VOCs can contribute to air pollution and have negative health effects, leading to increased regulations and a push towards more environmentally friendly alternatives.

Asia Pacific is leading the anti-corrosion industry primarily due to its rapid industrialization and significant investments in infrastructure development across the region.

The Asia Pacific region has emerged as a global powerhouse in the anti-corrosion coatings market, driven by a combination of factors that include rapid economic growth, urbanization, and increasing industrial activities. Countries such as China, India, Japan, and South Korea are at the forefront of this growth, contributing to a robust demand for anti-corrosion solutions. The region is witnessing a surge in construction and infrastructure projects, which are essential for supporting the growing population and urban centers. The region's manufacturing and automotive sectors are experiencing significant growth, further driving demand for anti-corrosion solutions. As manufacturing activities ramp up, particularly in industries that rely on metal components, the need for protective coatings to prevent corrosion is critical. The automotive industry, in particular, is expanding rapidly, with countries like China being the largest car manufacturer in the world. The increased production of vehicles necessitates the use of high-performance anti-corrosion coatings to ensure longevity and safety. Moreover, the maritime industry in Asia Pacific plays a crucial role in the demand for anti-corrosion coatings. The region is home to some of the largest shipbuilding hubs globally, including South Korea and China. The need to protect ships and marine structures from the corrosive effects of seawater has led to a heightened demand for specialized anti-corrosion coatings. The accessibility of effective coating solutions, combined with lower labor costs, has made the region an attractive market for both domestic and international players in the anti-corrosion coating industry.

• In January 2022, Applied Graphene Materials (AGM) launched its range of industrial anti-corrosion primers — Genable Epoxy Primer and Genable HC Primer. Alongside, extending its Genable 3000 dispersion series, the company also introduced a range of non-metal, active anti-corrosion graphene additives.
• In March 2022, United Metallurgical Company (OMK), a Russian manufacturer of high-speed railway wheels, launched a new production line for wheel protective coatings.
• In March 2022, PPG has launched AMERLOCK 600 multipurpose epoxy coating for applicators looking for maximum versatility. The AMERLOCK coatings family is known for its excellent corrosion protection in tough environments.
• In November 2021, IGL Coatings launched Ecoclear Aegis a clear anti-corrosion coating. The product is the company’s first graphene-reinforced anti-corrosion clear coating.
• In September 2021, Axalta Coating Systems a global supplier of liquid and powder coatings acquired U-POL Holdings Limited a leading supplier of protective coatings and paints.
• In June 2021, Greenkote launched the Greenkote G5k coating an advanced product to the company’s line of corrosion protection.
• In February 2021, PPG Industries launched a PPG HI-TEMP 1027 HD corrosion protection coating in North America. The product is used in various sectors including oil & gas, chemical processing, power generation, and industries such as paper mills and steel mills that rely on insulated pipelines.
• In May 2020, U.S.-based specialty chemicals company, Gabriel Performance Products launched a high molecular weight polymer PHENOXY PK-ZN40, that can be used as an additive for anti-corrosive coatings.

Considered in this report
• Historic year: 2018
• Base year: 2023
• Estimated year: 2024
• Forecast year: 2029

Aspects covered in this report
• Anti-Corrosion Coating market Outlook with its value and forecast along with its segments
• Various drivers and challenges
• On-going trends and developments
• Top profiled companies
• Strategic recommendation

By End Users
• Construction and Infrastructure
• Oil and Gas
• Industrial
• Marine
• Energy and Power
• Automotive
• Others (Including Aerospace, Defense, etc.)

By Type
• Epoxy
• Acrylic
• Alkyd
• Polyurethane
• Zinc
• Others (Including Fluoropolymer, Ceramic, etc.)

By Technology
• Solvent-based
• Water-based
• Powder coatings
• Others (UV-cured, etc.)

The approach of the report:
This report consists of a combined approach of primary and secondary research. Initially, secondary research was used to get an understanding of the market and list the companies that are present in it. The secondary research consists of third-party sources such as press releases, annual reports of companies, and government-generated reports and databases. After gathering the data from secondary sources, primary research was conducted by conducting telephone interviews with the leading players about how the market is functioning and then conducting trade calls with dealers and distributors of the market. Post this; we have started making primary calls to consumers by equally segmenting them in regional aspects, tier aspects, age group, and gender. Once we have primary data with us, we can start verifying the details obtained from secondary sources.

Intended audience
This report can be useful to industry consultants, manufacturers, suppliers, associations, and organizations related to the Anti-Corrosion Coating industry, government bodies, and other stakeholders to align their market-centric strategies. In addition to marketing and presentations, it will also increase competitive knowledge about the industry.

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