Machine Condition Monitoring Market by Component (Hardware, Software), Monitoring Type (Continuous Monitoring, Periodic Monitoring), Deployment, Function, Industry - Global Forecast 2024-2030


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Machine Condition Monitoring Market by Component (Hardware, Software), Monitoring Type (Continuous Monitoring, Periodic Monitoring), Deployment, Function, Industry - Global Forecast 2024-2030


The Machine Condition Monitoring Market size was estimated at USD 3.14 billion in 2023 and expected to reach USD 3.35 billion in 2024, at a CAGR 7.11% to reach USD 5.08 billion by 2030.

Global Machine Condition Monitoring MarketMachine condition monitoring is a set of techniques used to monitor machinery's operational status and performance. It helps identify potential issues promptly, allowing corrective measures to be taken before the problems become too severe. Machine condition monitoring works through visual inspections, acoustic emissions monitoring, vibration analysis, oil analysis, thermography, and other methods that provide insight into the machine's health. It becomes essential to lean manufacturing facilities as it reduces downtime, boosts production efficiency, and helps with cost prediction, spare parts supplies, maintenance needs, timing, and more accurate production predictions. Consequently, this system gives manufacturers the real-time machine condition data they require to make proactive choices depending on the state of their machinery. The rising need to maintain the operational health of equipment, the significant shift toward predictive maintenance, and the growing deployment of smart factories are driving the growth of the machine monitoring equipment market. However, requirements of additional expenses, interoperability issues, and concerns regarding unreliable or faulty data may hinder market development. However, introducing smart machine monitoring systems with advanced technology may overcome these challenges and sustain the market growth in the forecast period.Regional InsightsThe market for machine condition monitoring solutions in EMEA has grown steadily over the past few years due to significant competitors and ensuring government support for smart factory adoption. According to the European Union, 80% to 100% of manufacturing could use the Internet of Things applications, allowing machines, sensors, and other equipment to mutually connect and communicate through the Internet by 2025. Furthermore, major European players have been investing heavily in R&D efforts to develop solutions tailored to different industry verticals. As a result, competition is expected to remain fierce as more providers enter the field and existing vendors seek to differentiate themselves with specialized offerings. On the other hand, the Americas region has also observed positive growth regarding machine condition monitoring solutions uptake. Companies are emphasizing cost-effectiveness while still offering robust functionality; this could be a key area of development for the sector in the future. In the APAC region, Machine Condition Monitoring has observed a steady increase in adoption across all industries due to increasing investments in infrastructure and digital transformation initiatives. The market is expected to continue to expand over the coming years as more companies look to leverage predictive maintenance technologies.

FPNV Positioning Matrix

The FPNV Positioning Matrix is pivotal in evaluating the Machine Condition Monitoring Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).

Market Share Analysis

The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Machine Condition Monitoring Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.

Key Company Profiles

The report delves into recent significant developments in the Machine Condition Monitoring Market, highlighting leading vendors and their innovative profiles. These include ABB Ltd., Advanced Technology Services, Inc., ALS Limited, Amphenol Corporation, Analog Devices Inc., Baker Hughes Company, Balluff Pty Ltd., Canstar Instruments Inc., Crystal Instruments Corporation, Dewesoft d.o.o., Eaton Corporation PLC, Emerson Electric Co., Fluke Corporation, General Electric Company, Honeywell International Inc., ifm efector pty ltd., Infineon Technologies AG, International Business Machines Corporation, MachineMetrics, Inc., Mitsubishi Electric Corporation, MoviTHERM, National Instruments Corporation, NSK Ltd., Omron Corporation, Parker Hannifin Corporation, Rockwell Automation Inc., SAP SE, Schaeffler Technologies AG & CoKG, Schneider Electric SE, Siemens AG, SKF AB, Teledyne FLIR LLC, Viking Analytics, and Yokogawa Electric Corporation.

Market Segmentation & Coverage

This research report categorizes the Machine Condition Monitoring Market to forecast the revenues and analyze trends in each of the following sub-markets:

Component
Hardware
Cameras
Handheld Data Collectors & Analyzers
Sensors
Software
Online Condition Monitoring Systems
Optical Condition Monitoring
Route-Based Monitoring
Monitoring Type
Continuous Monitoring
Periodic Monitoring
Deployment
Cloud
On-Premises
Function
Corrosion Monitoring
Motor Current Analysis
Oil Analysis
Thermography
Vibration Monitoring
Industry
Automotive Engineering
Industrial Processing
Metal Mining
Oil & Gas
Wind Energy
Region
Americas
Argentina
Brazil
Canada
Mexico
United States
California
Florida
Illinois
New York
Ohio
Pennsylvania
Texas
Asia-Pacific
Australia
China
India
Indonesia
Japan
Malaysia
Philippines
Singapore
South Korea
Taiwan
Thailand
Vietnam
Europe, Middle East & Africa
Denmark
Egypt
Finland
France
Germany
Israel
Italy
Netherlands
Nigeria
Norway
Poland
Qatar
Russia
Saudi Arabia
South Africa
Spain
Sweden
Switzerland
Turkey
United Arab Emirates
United Kingdom

The report offers valuable insights on the following aspects:

1. Market Penetration: It presents comprehensive information on the market provided by key players.
2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.

The report addresses key questions such as:

1. What is the market size and forecast of the Machine Condition Monitoring Market?
2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Machine Condition Monitoring Market?
3. What are the technology trends and regulatory frameworks in the Machine Condition Monitoring Market?
4. What is the market share of the leading vendors in the Machine Condition Monitoring Market?
5. Which modes and strategic moves are suitable for entering the Machine Condition Monitoring Market?

Note: PDF & Excel + Online Access - 1 Year


1. Preface
1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Limitations
1.7. Assumptions
1.8. Stakeholders
2. Research Methodology
2.1. Define: Research Objective
2.2. Determine: Research Design
2.3. Prepare: Research Instrument
2.4. Collect: Data Source
2.5. Analyze: Data Interpretation
2.6. Formulate: Data Verification
2.7. Publish: Research Report
2.8. Repeat: Report Update
3. Executive Summary
4. Market Overview
4.1. Introduction
4.2. Machine Condition Monitoring Market, by Region
5. Market Insights
5.1. Market Dynamics
5.1.1. Drivers
5.1.1.1. Growing adoption to maintain operational health of equipment
5.1.1.2. Rapid inclination towards predictive maintenance over preventive maintenance
5.1.1.3. Accelerated digitalization of the manufacturing sector and implementation of smart factories
5.1.2. Restraints
5.1.2.1. Additional expenses and interoperability issues during retrofitting of existing system
5.1.3. Opportunities
5.1.3.1. Emergence of smart and real-time machine condition monitoring solutions
5.1.3.2. Integration of IIoT, AI, and Big data technologies in machine condition monitoring
5.1.4. Challenges
5.1.4.1. Concern regarding false prediction and unreliable or misleading information
5.2. Market Segmentation Analysis
5.2.1. Component: Expanding usage of softwares or data acquisition and processing
5.2.2. Monitoring Type: Increasing inclination towards continuous monitoring to minimizing downtime and maintenance costs
5.2.3. Deployment: Growing preference for cloud-based deployment of machine condition monitoring systems due to their ability to easily scale up or down
5.2.4. Industry: Increasing demand for industrial processing to maintain quality and safety standards
5.3. Market Trend Analysis
5.4. Cumulative Impact of High Inflation
5.5. Porter’s Five Forces Analysis
5.5.1. Threat of New Entrants
5.5.2. Threat of Substitutes
5.5.3. Bargaining Power of Customers
5.5.4. Bargaining Power of Suppliers
5.5.5. Industry Rivalry
5.6. Value Chain & Critical Path Analysis
5.7. Regulatory Framework
6. Machine Condition Monitoring Market, by Component
6.1. Introduction
6.2. Hardware
6.3.1. Cameras
6.3.2. Handheld Data Collectors & Analyzers
6.3.3. Sensors
6.3. Software
6.4.1. Online Condition Monitoring Systems
6.4.2. Optical Condition Monitoring
6.4.3. Route-Based Monitoring
7. Machine Condition Monitoring Market, by Monitoring Type
7.1. Introduction
7.2. Continuous Monitoring
7.3. Periodic Monitoring
8. Machine Condition Monitoring Market, by Deployment
8.1. Introduction
8.2. Cloud
8.3. On-Premises
9. Machine Condition Monitoring Market, by Function
9.1. Introduction
9.2. Corrosion Monitoring
9.3. Motor Current Analysis
9.4. Oil Analysis
9.5. Thermography
9.6. Vibration Monitoring
10. Machine Condition Monitoring Market, by Industry
10.1. Introduction
10.2. Automotive Engineering
10.3. Industrial Processing
10.4. Metal Mining
10.5. Oil & Gas
10.6. Wind Energy
11. Americas Machine Condition Monitoring Market
11.1. Introduction
11.2. Argentina
11.3. Brazil
11.4. Canada
11.5. Mexico
11.6. United States
12. Asia-Pacific Machine Condition Monitoring Market
12.1. Introduction
12.2. Australia
12.3. China
12.4. India
12.5. Indonesia
12.6. Japan
12.7. Malaysia
12.8. Philippines
12.9. Singapore
12.10. South Korea
12.11. Taiwan
12.12. Thailand
12.13. Vietnam
13. Europe, Middle East & Africa Machine Condition Monitoring Market
13.1. Introduction
13.2. Denmark
13.3. Egypt
13.4. Finland
13.5. France
13.6. Germany
13.7. Israel
13.8. Italy
13.9. Netherlands
13.10. Nigeria
13.11. Norway
13.12. Poland
13.13. Qatar
13.14. Russia
13.15. Saudi Arabia
13.16. South Africa
13.17. Spain
13.18. Sweden
13.19. Switzerland
13.20. Turkey
13.21. United Arab Emirates
13.22. United Kingdom
14. Competitive Landscape
14.1. FPNV Positioning Matrix
14.2. Market Share Analysis, By Key Player
14.3. Competitive Scenario Analysis, By Key Player
14.3.1. Merger & Acquisition
14.3.1.1. Acquisition of ECO-Adapt SAS strengthens Schaeffler’s portfolio of Lifetime Solutions
14.3.2. Agreement, Collaboration, & Partnership
14.3.2.1. ABB Ltd partners with Samotics to expand condition monitoring services with electrical signature analysis
14.3.3. New Product Launch & Enhancement
14.3.3.1. SKF AB launches of SKF Axios powered by AWS
14.3.3.2. OMRON Corporation launches K7TM condition monitoring device for predictive maintenance of heaters
15. Competitive Portfolio
15.1. Key Company Profiles
15.1.1. ABB Ltd.
15.1.2. Advanced Technology Services, Inc.
15.1.3. ALS Limited
15.1.4. Amphenol Corporation
15.1.5. Analog Devices Inc.
15.1.6. Baker Hughes Company
15.1.7. Balluff Pty Ltd.
15.1.8. Canstar Instruments Inc.
15.1.9. Crystal Instruments Corporation
15.1.10. Dewesoft d.o.o.
15.1.11. Eaton Corporation PLC
15.1.12. Emerson Electric Co.
15.1.13. Fluke Corporation
15.1.14. General Electric Company
15.1.15. Honeywell International Inc.
15.1.16. ifm efector pty ltd.
15.1.17. Infineon Technologies AG
15.1.18. International Business Machines Corporation
15.1.19. MachineMetrics, Inc.
15.1.20. Mitsubishi Electric Corporation
15.1.21. MoviTHERM
15.1.22. National Instruments Corporation
15.1.23. NSK Ltd.
15.1.24. Omron Corporation
15.1.25. Parker Hannifin Corporation
15.1.26. Rockwell Automation Inc.
15.1.27. SAP SE
15.1.28. Schaeffler Technologies AG & CoKG
15.1.29. Schneider Electric SE
15.1.30. Siemens AG
15.1.31. SKF AB
15.1.32. Teledyne FLIR LLC
15.1.33. Viking Analytics
15.1.34. Yokogawa Electric Corporation
15.2. Key Product Portfolio
16. Appendix
16.1. Discussion Guide
16.2. License & Pricing
FIGURE 1. MACHINE CONDITION MONITORING MARKET RESEARCH PROCESS
FIGURE 2. MACHINE CONDITION MONITORING MARKET SIZE, 2023 VS 2030
FIGURE 3. MACHINE CONDITION MONITORING MARKET SIZE, 2018-2030 (USD MILLION)
FIGURE 4. MACHINE CONDITION MONITORING MARKET SIZE, BY REGION, 2023 VS 2030 (%)
FIGURE 5. MACHINE CONDITION MONITORING MARKET SIZE, BY REGION, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 6. MACHINE CONDITION MONITORING MARKET DYNAMICS
FIGURE 7. MACHINE CONDITION MONITORING MARKET SIZE, BY COMPONENT, 2023 VS 2030 (%)
FIGURE 8. MACHINE CONDITION MONITORING MARKET SIZE, BY COMPONENT, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 9. MACHINE CONDITION MONITORING MARKET SIZE, BY MONITORING TYPE, 2023 VS 2030 (%)
FIGURE 10. MACHINE CONDITION MONITORING MARKET SIZE, BY MONITORING TYPE, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 11. MACHINE CONDITION MONITORING MARKET SIZE, BY DEPLOYMENT, 2023 VS 2030 (%)
FIGURE 12. MACHINE CONDITION MONITORING MARKET SIZE, BY DEPLOYMENT, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 13. MACHINE CONDITION MONITORING MARKET SIZE, BY FUNCTION, 2023 VS 2030 (%)
FIGURE 14. MACHINE CONDITION MONITORING MARKET SIZE, BY FUNCTION, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 15. MACHINE CONDITION MONITORING MARKET SIZE, BY INDUSTRY, 2023 VS 2030 (%)
FIGURE 16. MACHINE CONDITION MONITORING MARKET SIZE, BY INDUSTRY, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 17. AMERICAS MACHINE CONDITION MONITORING MARKET SIZE, BY COUNTRY, 2023 VS 2030 (%)
FIGURE 18. AMERICAS MACHINE CONDITION MONITORING MARKET SIZE, BY COUNTRY, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 19. UNITED STATES MACHINE CONDITION MONITORING MARKET SIZE, BY STATE, 2023 VS 2030 (%)
FIGURE 20. UNITED STATES MACHINE CONDITION MONITORING MARKET SIZE, BY STATE, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 21. ASIA-PACIFIC MACHINE CONDITION MONITORING MARKET SIZE, BY COUNTRY, 2023 VS 2030 (%)
FIGURE 22. ASIA-PACIFIC MACHINE CONDITION MONITORING MARKET SIZE, BY COUNTRY, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 23. EUROPE, MIDDLE EAST & AFRICA MACHINE CONDITION MONITORING MARKET SIZE, BY COUNTRY, 2023 VS 2030 (%)
FIGURE 24. EUROPE, MIDDLE EAST & AFRICA MACHINE CONDITION MONITORING MARKET SIZE, BY COUNTRY, 2023 VS 2024 VS 2030 (USD MILLION)
FIGURE 25. MACHINE CONDITION MONITORING MARKET, FPNV POSITIONING MATRIX, 2023
FIGURE 26. MACHINE CONDITION MONITORING MARKET SHARE, BY KEY PLAYER, 2023

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